Injection device with dosing control means

ABSTRACT

An injection device provides a casing which accommodates or forms a reservoir for a liquid drug; a plunger rod which can move relative to the casing in an axially forward direction to deliver the drug; a dosing means which can move in the forward direction relative to the casing to prime the reservoir and which can rotate relative to the casing for selecting a dose to be injected, wherein rotation of the dosing means relative to the casing is prevented until a priming operation for priming the reservoir is completed; d)wherein the dosing means comprises a dosing control means which is configured to enable rotation of the dosing means at the end of the priming stroke for selecting the dose and to prevent a rotation of the dosing means back into the position which the dosing means had at the end of the priming stroke relative to the casing.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No.14/664,536 filed Mar. 20, 2015, which is a continuation of InternationalPatent Application No. PCT/EP2013/060673 filed May 23, 2013, whichclaims priority to Swiss Patent Application No. 01875/12 filed Oct. 8,2012; the entire contents of each are incorporated herein by reference.

TECHNICAL FIELD

A first aspect of the invention (which is also called “Injection devicewith dosing control means”) is directed to an injection device accordingto the independent apparatus claim and a method of assembling aninjection device in accordance with the independent method claim.

BACKGROUND

When using an injection device for injecting a medical fluid such as aliquid drug into a patient's body, the injection device has to beprimed, i.e., the reservoir in which the liquid drug is stored has to bede-aired. Otherwise, a risk of injecting air into the patient's bloodvessels may arise which might lead to an embolism. Many injectiondevices therefore incorporate a means for priming the injection device.Such a priming means in general requires the injection device to beprimed before a dose of the fluid to be injected can be selected. Insuch injection devices, a user may erroneously move the priming meansback into a position which it had before priming or at the end of thepriming operation which may lead to undesired accumulation of air in thereservoir.

SUMMARY

A problem to be solved by a first aspect of the present inventiontherefore is to provide an injection device which on the one handrequires a user to first prime the injection device before selecting adose to be injected and on the other hand avoids undesired accumulationof air in the reservoir after a priming operation has been completed.

This problem is solved by the subject matter of the independent claims,wherein the dependent claims relate to preferred embodiments of thefirst aspect of the present invention.

The inventive injection device preferably comprises a casing whichaccommodates or forms a reservoir for a drug, in particular a fluid drugsuch as a liquid drug. The casing preferably comprises an outerstructure of the injection device, i.e., a structure which comprises anouter surface of the injection device. In particular, the casing alsoserves as a holding means for the injection device with which a userholds the injection device for operating it. The injection device may beany one of a manually operated syringe and an injection devicecomprising a mechanism for automatic execution of an injection anddischarge sequence (in particular, represented by an auto-injector). Forexample, the casing comprises a sleeve which surrounds the reservoir.Preferably, the sleeve is cylindrical and hollow in its interior inorder to accommodate the reservoir. Preferably the casing comprises, inparticular, accommodates a reservoir holder (e.g., a syringe holder) forholding the reservoir. According to a preferred embodiment, the casingcomprises a first casing part and a second casing part (which is, inparticular, different from the first casing part, i.e., is not comprisedin the first casing part). The second casing part can preferably becoupled to the first casing part, in particular, such that the firstcasing part and the second casing part cannot move relative to eachother in an axial direction of the injection device.

The axial direction of the injection device is a direction which extendsin the direction of a longitudinal axis of the injection device (e.g., acylinder axis if the injection device possesses a substantiallycylindrical shape). A distal and/or forward direction of the injectiondevice is parallel to the axial direction and points, in particular, inthe direction in which the medical fluid is to be expelled (therefore,it points towards a forward and/or front and/or distal end of theinjection device at which a discharge means for discharging a fluid suchas a needle is disposed). A proximal and/or backward direction of theinjection device also runs parallel to the axial direction and points inparticular towards a backward and/or rear and/or proximal end of theinjection device which lies opposite the distal end at which inparticular an activation means such as an operation knob which iscoupled to a plunger rod for applying a discharging force is disposed.During injection, the distal end of the injection device points inparticular towards a location of the patient's body at which theinjection is to be performed (i.e., an injection location).

The first casing part preferably is a part of the casing which liesfurther to the distal end than the second casing part which preferablylies further towards the proximal end. In a delivery state in which theinjection device is delivered to the user, the first casing part and thesecond casing part are preferably not coupled to each other. Forcoupling the first and the second casing part to each other, the secondcasing part is for example screwed to the first casing part, each casingpart therefore preferably has a corresponding screw thread. For example,both the first casing part and the second casing part have the basicgeometry of a hollow cylinder, the first casing part comprises aninternal thread on its interior surface at its proximal end, and thesecond casing part comprises a screw thread on its external surface atits distal end. The second casing part can then be screwed into thefirst casing part. Preferably, the first casing part and the secondcasing part are then coupled to each other such that they cannot moverelative to each other in an axial direction. Further preferably, theyare also coupled to each other such that they cannot rotate relative toeach other. For example, at least one of the first and second casingparts may be provided with a coupling means embodied by, e.g., anengagement means which engages a groove on the other one of the firstand second casing parts at the end of the screwing operation and whichprevents unscrewing the first and second casing parts from one another.According to another embodiment of the first aspect of the invention,the first and second casing parts may be coupled to each other with acoupling means embodied for example by a snap-fit between, for example,an engagement means such as a flexible hook provided on at least one ofthe first and second casing parts and a corresponding holding means intowhich the hook is snapped when coupling the first and second casingparts.

According to a particularly preferred embodiment of the first aspect ofthe invention, the coupling means comprises an engagement means whichtakes the form of at least one circumferential rib (preferably, twocircumferential ribs) on an outer surface of the second casing partwhich is inserted into the proximal end of the first casing part. Thefirst casing part preferably comprises a holding means embodied by atleast one circumferential notch (the number of notches being preferablyequal to the number of ribs on the second casing part) in which thecircumferential ribs on the second casing part are configured to lieafter coupling the first casing part and the second casing part. Inorder to prevent a rotation of the first casing part relative to thesecond casing part after coupling them to each other, the injectiondevice preferably comprises a casing rotation blocking means, whichincludes for example at least one axial rib on an outer surface of thesecond casing part which is inserted into the first casing part, and thefirst casing part comprises at least one axial notch (the number ofnotches being preferably equal to the number of axial ribs on the secondcasing part) in which the axial rib of the second casing part isconfigured to lie after coupling the first casing part to the secondcasing part. The coupling means comprises at least the engagement meansand the holding means, preferably the holding means also comprises thecasing rotation blocking means. In the case of more than one axial ribon the second casing part, the axial ribs are preferably of differentaxial length, and the corresponding axial notches on the first casingpart are preferably of different axial length, the axial notches ofdifferent lengths each being designed to accommodate one of the axialribs having a corresponding axial length. Furthermore, the pairs ofcorresponding axial ribs and axial notches are positioned in the axialdirection such that, if the first casing part and the second casing partare positioned in a rotational position (in the sense of a rotationalong their longitudinal axes) such that an axial rib lies in an axialnotch of shorter length than the axial rib, the second casing partcannot be coupled to (in particular not fully inserted into) the firstcasing part. Such a configuration corresponds to a delivery state of theinjection vice in which it is delivered to a user. In thatconfiguration, preferably only one of a possible plurality of thecircumferential ribs on the second casing part lies in one of thepossible plurality of circumferential notches in the first casing part.In particular, the more distal circumferential ribs lies in the moreproximal circumferential notch. In that configuration the second casingpart and the first casing part remain detachable from one another. Thisconfiguration may therefore also be denoted as a partly coupledconfiguration of the coupling means.

The reservoir may be an integral feature of the casing or be present inthe form of the reservoir of a syringe which is filled with a medicalfluid to be injected. In particular, the reservoir is not formedintegrally with the casing and may be inserted into the casing, inparticular into the first casing part, before coupling the first casingpart and the second casing part. During operation of the injectiondevice, in particular when the reservoir is accommodated by the casing,further particularly during injection, the reservoir preferably rests oris stationary relative to the casing, in particular relative to thefirst casing part.

The injection device furthermore preferably comprises a plunger rodwhich can move relative to the casing in an axially forward direction todeliver the drug. The plunger rod in particular is configured to move apiston in the reservoir in particular in the distal direction in orderto increase the pressure on the drug such that it is discharged from thereservoir. The plunger rod is preferably connected to an activatingmeans such as an operating knob at its proximal end on which the usercan exert for example manual pressure in order to move the plunger rodinto the distal direction. The activating means and the plunger rod maybe formed integrally, i.e., as one part, or as separate parts which havea preferably fixed position (in particular in an axial direction,preferably also in a rotational direction) relative to each other.

The injection device preferably also comprises a dosing means which canmove in the forward direction relative to the casing in order to primethe reservoir, i.e., to de-air it. The dosing means is preferablyprovided on the casing, in particular the second casing part, and forexample takes the form of a cylindrical hollow sleeve which is movablerelative to the second casing part. For example, the dosing means isaccommodated by the second casing part, in particular an outer casingpart of the second casing part such as a proximal end cap of the casingwhich is part of the second casing part. Preferably, the dosing meanscan rotate relative to the casing, in particular relative to the secondcasing part, for selecting a dose to be injected. Furthermore, thedosing means accommodates at least part of the plunger rod and inparticular also the activating means and preferably can also rotaterelative to the plunger rod and/or the activating means. For example,the dosing means is provided with an internal circumferential groove inwhich a corresponding circumferential projection of the plunger rodand/or activating means (in particular a sum piece) is located such thatan axial movement of the dosing means relative to the plunger rod and/orthe activating means is prohibited.

Preferably, rotation of the dosing means relative to the casing isprevented in particular before (more particularly, until) a primingoperation for priming the reservoir is completed. In particular, such arotation of the dosing means is prevented after coupling the firstcasing part to the second casing part. The dosing means preferablycomprises a dosing control means which is configured to prevent orenable rotation, respectively, of the dosing means. The dosing controlmeans comprises an engagement means (for example a protrusion providedon an exterior surface of the dosing means) and engages with a rotationprevention means embodied by, e.g., a groove on the interior surface ofthe second casing part. The protrusion is configured to lie in thegroove in particular after coupling the first casing part and the secondcasing part to each other. The engagement means is configured to engagethe rotation prevention means in particular before (more particularlyuntil) the priming stroke is completed. The groove preferably is open atleast in a distal direction such that, upon moving the dosing means inthe forward direction relative to the casing, the protrusion exits thegroove in order to enable rotation of the dosing means relative to thecasing, in particular relative to the second casing part. The groove ispreferably dimensioned in particular in its axial direction such thatthe distance which the protrusion of the dosing means has to travel inorder to enable its rotation (i.e., to exit the groove) is equivalent to(in particular equal) the distance which the plunger rod has to travelduring a priming stroke. The dosing control means furthermore preferablycomprises a deflecting means (e.g., a protrusion on its interior surfacein particular at its distal end) which, in particular after coupling thefirst casing part and the second casing part to each other, is alignedwith a rotation limitation means disposed on the casing, in particularthe second casing part, and which, during forward movement of the dosingmeans for priming clears the rotation prevention means, in particulardeflects it (preferably in a radially inward direction). The deflectingmeans is configured to deflect the rotation limitation means inparticular at the end of the priming stroke. The rotation limitationmeans is configured such that it prohibits complete rotation (inparticular around the whole circumference of the injection device by inparticular 360°) of the dosing means relative to the casing inparticular after the dosing means has been rotated out of the positionwhich it attains at the end of the priming stroke. It is also configuredsuch that the dosing means is allowed to rotate only partially (i.e.,less than a complete rotation, i.e., less than 360°) relative to thecasing in particular after the dosing means has been rotated out of theposition which the dosing means attains at the end of the primingstroke. Such a rotation which is allowed for only less than 360° aroundthe axial direction is also called a limited rotation.

For example, the second casing part comprises the aforementioned outercasing part and a plunger rod guiding means which may be formedintegrally with each other or as separate structures. Preferably, theplunger rod guiding means is disposed in the interior of the outercasing part and the rotation limitation means is located on the plungerrod guiding means. For example, the plunger rod guiding means has thebasic shape of a hollow cylinder, in the interior of which the plungerrod is guided, and is provided with the rotation limitation means whichmay be embodied for example by a spring disposed in an exterior surfaceof the plunger rod guiding means. Preferably, the plunger rod guidingmeans is disposed such that it is at least partially surrounded by thedosing means. In summary, the plunger rod guiding means is preferably atleast partly surrounded by the dosing means, and the dosing means ispreferably at least partly surrounded by the outer casing part.

The deflecting means preferably has a circumferential extent on theinterior surface of the dosing means which covers only part, i.e., notall, of the interior circumference of the dosing means. In particular,at least a part of the interior circumference corresponding to thecircumferential extent of the rotation prevention means is not coveredby the deflecting means. This means, when the dosing means is rotated ina circumferential direction, the deflecting means is movedcircumferentially away from the rotation prevention means which then(due to its elasticity) moves back into its position which it had beforeinitiating the priming stroke, in particular it moves in a radiallyoutward direction. The deflecting means comprises in particular aslanted surface at its distal end such that it can be pushed over therotation limitation means in order to deflect the rotation limitationmeans in particular in a radially inward direction of the injectiondevice. The rotation limitation means preferably is elastic such that,after moving the deflecting means in a circumferential direction awayfrom the rotation limitation means, the rotation limitation means movesback into its position which it had before initiating the primingstroke, in particular before being deflected by the deflecting means.Since both the rotation limitation means and the deflecting meanspreferably have a reversal prevention means which prevents a reversemovement of the dosing means into the position which it had at the endof the priming stroke (such as side surfaces on both the deflectingmeans and the rotation limitation means parallel to an axial directionwhich run in a substantially radial direction), it will not be possibleto rotate the dosing means back into the position relative to the casingwhich it had at the end of the priming stroke. In such a case, the axialside surface of the deflecting means would abut the axial side surfaceof the rotation limitation means without being able to be moved over therotation limitation means, i.e., without being able to deflect therotation limitation means again. The dosing control means therefore ispreferably configured to prevent a rotation of the dosing means backinto the position which the dosing means had at the end of the primingstroke relative to the casing. The dosing means is rotated in particularin order to select a dose of the medical fluid to be injected, thedosing control means is therefore further configured to abut therotation limitation means as soon as the dosing means has been rotatedfor selecting the dose, in particular after selecting the dose.

Preferably, the dosing means comprises a dose defining means which isconfigured to define the dose to be injected. The dose defining meanscomprises for example at least one dose defining groove (in particular aplurality of grooves) disposed on the interior surface of the dosingmeans and running in an axial direction. The length of each dosedefining groove defines the dose to be injected. The dose defining meanspreferably comprises a dose locking means which is constituted to lockthe dosing means at the end of a discharge operation for discharging themedical fluid (in particular at the end of a discharge stroke). Forexample the dosing means a dose locking means which is configured tolock the dosing means in particular after discharging the medical fluidfrom the reservoir in particular such that the dosing means cannot moverelative to the casing. For example, a dose locking means comprising aprotrusion disposed at the proximal end of each dose defining groove.The dose locking means preferably comprises a dose blocking means whichis disposed in particular on the casing, more particularly on the secondcasing part such as on the plunger rod guiding means. For example, thedose blocking means comprises an elastic member which can be depressedby the dose locking means when the plunger rod and therefore also thedosing means are moved in a distal direction and in particular at theend of the discharge operation. In particular, the protrusion of thedose locking means engage the dose blocking means in particular bysnapping over the elastic member of the dose blocking means at the endof the discharge operation in such a manner that moving the dosing meansin the proximal direction after completing the discharge operation isprevented. In particular, the protrusion of the dose locking means has asurface at its proximal side which runs in a substantially radialdirection and the dose blocking means has a surface at its distal sidewhich also runs in a substantially radial direction such that, if a usertries to move the dosing means in a proximal direction after completingthe discharge operation, the dose blocking means and the protrusion abuteach other, thereby preventing the proximal movement of the dosingmeans. Additionally, the dose blocking means preferably comprises aprotrusion which, at completion of the discharge operation, liesdistally of and abuts the protrusion of the dose locking means. Thisprotrusion serves to limit a forward movement of the dosing means andtherefore also the plunger rod to the distance necessary to dischargethe selected volume (dose) of the medical fluid. According to a verypreferred embodiment of the first aspect of the invention, the rotationlimitation means is at least partly identical to the dose blockingmeans. For example, the elastic member of the dose blocking means alsoserves as the rotation limitation means.

Preferably, the injection device comprises a plunger rod guiding meanswhich is in particular part of the second casing part. The plunger rodguiding means preferably has the basic shape of a hollow cylinder, inthe interior and in the axial direction of which the plunger rod is ableto move in particular in the distal direction in order to effectdischarge of the medical fluid. The plunger rod guiding means preferablycomprises at least one guide rail which engages a respective at leastone axial protrusion on the plunger rod such that the plunger rod cannotrotate relative to the plunger rod guiding means. Preferably, theplunger rod guiding means comprises two such guide rails which eachcomprises two axial protrusions on an inner surface of the plunger rodguiding means which lie opposite both sides of the axial protrusion ofthe plunger rod. The axial protrusion of the plunger rod is able to movein an axial direction in the guide rail by which it is surrounded.Furthermore, the plunger rod guiding means preferably comprises at leastone elastic member which is able to move in a radial direction of theinjection device, i.e., in a direction perpendicular to the axialdirection. The elastic member preferably serves as a rotational blockingmeans which is configured to block an axial movement of the plunger rodrelative to the casing in particular in a proximal direction. The axialblocking means is configured to co-operate with at least one radialprotrusion on the plunger rod which, during distal movement of theplunger rod, deflects the axial blocking means in a radially outwarddirection so as to enable movement of the plunger rod relative to theaxial blocking means. If the plunger rod is then moved further in adistal direction, the axial blocking means preferably moves back intoits previous position which it had before being deflected by the radialprotrusion of the plunger rod. The axial blocking means and the radialprotrusion on the plunger rod then lie opposite each other and inparticular have respectively configured surfaces which prohibit aproximal movement of the plunger rod for example by an abutment betweenthe axial blocking means and the radial protrusion. Preferably, theplunger rod has at least one, in particular a plurality, of such radialprotrusions on one of its sides and a corresponding number of radialprotrusions on a diametrically opposite side at diametrically oppositepositions.

The plunger rod guiding means is preferably disposed in an outer casingpart which is in particular part of the second casing part and isembodied in particular by an end cap. The plunger rod guiding meanspreferably comprises holding means for holding the plunger rod guidingmeans in the outer casing part in particular such that the plunger rodguiding means and the outer casing part are moveable relative to eachother for example in an axial direction (in particular before completingcoupling of the first casing part to the second casing part). It ispreferred that the plunger rod guiding means and the outer casing partare moveable relative to each other before coupling the first casingpart to the second casing part. For example, the plunger rod guidingmeans comprises hooks which are disposed on radial projections atdiametrically opposite oppositions on an outer surface of the plungerrod guiding means. The outer casing part preferably comprises at leastone recess (the number of recesses corresponding to the number of hookson the plunger rod guiding means) in which the hooks may lie. Therecesses are preferably dimensioned such that the hooks are able to movewithin the recesses in particular before completing coupling of thefirst casing part to the second casing part. The hooks are preferablyconfigured to abut a distal limitation of the recess in order to preventthe plunger rod guiding means from being extracted out of the outercasing part.

Furthermore, the second casing part (in particular the plunger rodguiding means) comprises a tensioning means for tensioning the plungerrod guiding means relative to the outer casing part. The effect of suchtensioning is in particular that the plunger rod guiding means is atleast substantially not moveable relative to the outer casing part in anaxial direction in particular after coupling the first casing part tothe second casing part. The tensioning means is preferably embodied byan elastic member, for example at least one radial protrusion (furtherpreferably two radial protrusions at diametrically opposite positions)on an outer surface of the plunger rod guiding means at advantageouslyits distal end. In particular the elastic member, when coupling thesecond casing part to the first casing part, abuts the distalcircumference of the outer casing part with its radially outer end andis pressed, at its base (i.e., at the radially inner end of a protrusionforming the elastic member) in a proximal direction by a force exertedon it by the first casing part or the reservoir (for example theproximal flange of the syringe) in a proximal direction. The elasticityof the tensioning means is preferably designed such that for examplesyringe flanges of differing thickness may be accommodated by theinventive injection device while ensuring in co-operation with thedimensioning of the recess (or recesses, respectively) in the outercasing part and the size of the holding means of the plunger rod guidingmeans that the plunger rod guiding means is stably held in a fixed (inparticular axial and preferably also rotational) position relative tothe casing after assembling the injection device (i.e., after couplingthe second casing part to the first casing part comprising thereservoir). In accordance with the aforementioned description, this isachieved by a form-force fit between the first casing part or thereservoir, the outer casing part and the plunger rod guiding means.

Preferably, the tensioning means comprises a spacing means which isconfigured to space the second casing part from the reservoir (forexample a syringe) in particular after (if necessary) inserting thereservoir into the first casing part and more particularly aftercoupling the first casing part to the second casing part. The spacingmeans is preferably embodied by an axial protrusion on the distal end ofthe plunger rod guiding means. Preferably, a plurality of suchprotrusions is disposed in the circumferential direction of the plungerrod guiding means at its distal end.

In summary, the movability of the plunger rod guiding means relative tothe outer casing part before assembling the injection device and theaforementioned form-force fit provide a multi-part injection devicewhich may accommodate syringes of different sizes in particular whileallowing easy assembly of the injection device into a mechanicallystable structure.

Preferably, the dosing means comprises a ratchet means comprisingrecesses and protrusions which are configured to co-operate withrecesses and protrusions having a fixed position relative to the plungerrod. In particular, the ratchet means comprises recesses and protrusionswhich are preferably disposed on the plunger rod. During rotation of thedosing means relative to the plunger rod (for example when selecting adose to be injected), the recesses and protrusions which are alternatelydisposed along an inner circumference of the dosing means (for exampleat its proximal end) move over the recesses and protrusions on theplunger rod (which are for example disposed on the outer circumferenceof the activation means which is surrounded by the dosing means). Theratchet means is preferably configured such that it may be activated bymanual force. Since the plunger rod preferably cannot rotate relative tothe casing, the ratchet means is preferably activated by rotating thedosing means relative to the casing. This serves in particular to givethe user a tactile and acoustic feedback during a dose selectingoperation.

The injection device furthermore preferably comprises a needle shieldwhich is in particular moveable in an axial direction and a needleshield biasing means configured to bias the needle shield in an axiallyforward direction. The needle shield is preferably embodied by a sleevehaving the basic shape of for example a hollow cylinder which isdisposed inside or around the casing (in particular the first casingpart) substantially at its distal end. Before pressing the injectiondevice onto an injection location at which the injection of the medicalfluid is to be effected, the needle shield is in its forward position inwhich it preferably extends outside the casing over its distal end andsurrounds a discharge means such as a needle comprised in the injectiondevice. The needle shield is held in this position by the needle shieldbiasing means which is embodied by for example a spiral spring whichabuts in particular at its proximal end the casing and at its distal endthe needle shield. In the aforementioned forward position of the needleshield, the needle shield biasing means is in its relaxed state. Whenpressing the injection device onto the injection location, the needleshield is pressed against the biasing means which is then compressed(and therefore biased) and allows the needle shield to move in aproximal direction relative to the casing (i.e., into its backwardposition). In the backward position of the needle shield, a dischargemeans such as a needle connected to the reservoir is exposed. In itsforward position, the needle shield surrounds the discharge meanspreferably along at least substantially the complete axial length ofdischarge means. In its backward position, the needle shield allows thedischarge means to be at least partially exposed in order to for examplepierce the skin of a patient.

The injection device furthermore preferably comprises a needle shieldlocking means which is configured to lock the needle shield in anaxially fixed position in order to prohibit axial movement of the needleshield in particular in a proximal direction relative to the casingafter performing an injection. In particular, such movement of theneedle shield is prohibited after the needle shield has been moved intoits backward position and the needle shield biasing means is at leastpartly relaxed. The needle shield locking means is embodied for exampleby a first axial locking member such as an elastic member such as a hookdisposed on the needle shield and a second axial locking member such asan elastic member such as a counter-hook disposed on the casing (inparticular on the first casing part and/or on a constituent of the firstcasing part such as a syringe holder). The hook of the first axiallocking member is preferably configured to engage with, in particularsnap over, the counter-hook disposed on the casing during backwardmovement of the needle shield. Once the user removes the injectiondevice again from the injection location after performing an injection,the needle shield biasing means moves the needle shield back towards itsforward position such that the hook and the counter-hook abut eachother. Preferably, the counter-hook abuts the base of the hook disposedon the needle shield so that a repeated proximal movement of the needleshield is prohibited.

The injection device preferably comprises a needle protection means suchas a protective cap (e.g., a needle cap, also called front cap) disposedat its distal end. The needle protection means preferably has the basicshape of a hollow cylinder which can be fitted preferably over or intothe needle shield and further preferably, at its proximal end, abuts thedistal circumference of the casing. The needle protection means ispreferably provided with a removing means for removing a needle cover.The removing means is embodied in particular by an inner boot disposedin the interior of the needle protection means and for example has thebasic shape of a hollow cylinder having a plurality of axial hooks(e.g., two such hooks) extending at its proximal end in an axialdirection which are configured to engage behind a removable dischargemeans cover (e.g., a needle cover) disposed on the distal end of thereservoir (in particular a syringe). The discharge means cover serves tocover the discharge means (in particular the needle). The inner boot isconfigured to accommodate the needle cover. For example, a pre-filledsyringe may be supplied which has to be fitted into the first casingpart by the user, whereafter the injection device is assembled bycoupling the first casing part to the second casing part. When fittingthe syringe into the first casing part, the syringe is pushed in adistal direction into the casing, at the distal end of which the needleprotection means is disposed. The distal end of the syringe (inparticular a needle holder and the needle cover by a needle cover) isthen pushed into the removing means, whereby the axial hook snap behindthe proximal circumference of the needle cover. Once the user wishes touse the injection device, he removes the needle protection means (i.e.,the end cap), and the axial hooks then take with them the needle coverand therefore serve as a removing means for removing the needle coverfrom the distal end of the syringe such that the needle is exposed tothe atmosphere and may be used. In particular, the discharge means coveris removed simultaneously with removing the needle protection means fromthe injection device.

The needle protection means is preferably provided with a buffer meansfor buffering (in particular absorbing and/or damping) a mechanicalaction on (e.g., a mechanical shock applied to) in particular the distalend of the needle protection means. Thereby, for example damage to thesyringe (e.g., to the reservoir) may be avoided if the injection deviceis for example dropped and falls onto the needle protection means whichis still attached to the distal end of the injection device. The buffermeans is preferably flexible, in particular elastic and is furtherpreferably formed integrally with the needle protection means inparticular at the distal end of the needle protection means. The buffermeans can be embodied for example by a ring-shaped element (inparticular a ring) which is fastened to the needle protection means atin particular at least two (preferably at exactly three) locations alongits circumference with for example connecting elements running obliqueto the axial direction of the injection device. The ring-shaped elementmay also be buckled in a radial direction so as to form a hyperbola in alateral view. Alternatively, the buffer means can be embodied by atleast one of an elastic hoop formed along the distal frontal surface ofthe needle protection means, a plurality of elastic projections (e.g.,four such projections) formed at discrete and disjunct positions ate.g., 90° intervals around the distal circumference (e.g., on the distalfrontal rim of the needle protection means or at positions at leastsubstantially slightly radially inwards of the rim) of the needleprotection means.

Further preferably, the needle protection means is provided with agripping means which serves as a surface for in particular manualgripping by a user for e.g., pulling the needle protection means off ina distal direction. The gripping means for example takes the form ofaxial protrusions on the proximal rim of the needle protection means.

The first aspect of the invention also relates to a method of assemblingan injection device which (in particular the injection device inaccordance with the first aspect of the invention), comprising thefollowing preferred steps:

-   -   a) providing an injection device comprising a first casing part        and a second casing part which can be coupled to the first        casing part;    -   b) providing a reservoir, in particular a syringe, for receiving        a liquid drug;    -   c) inserting the reservoir into one of the first casing part and        the second casing part; and    -   d) coupling, in particular after inserting the reservoir, the        first casing part and the second casing part to each other such        that the first casing part and the second casing part cannot        move relative to each other in an axial direction of the        injection device. Preferably, the first casing part and the        second casing part then cannot rotate relative to each other and        in particular cannot move relative to the one of the first        casing part and the second casing part to which the reservoir        was inserted.

The inventive method comprises the following further feature: the secondcasing part preferably comprises a plunger rod guiding means and anouter casing part and coupling the first casing part and the secondcasing part to each other preferably includes tensioning the plunger rodguiding means relative to the outer casing part.

The first aspect of the invention also relates to the following aspectwhich comprises the features defined in the following and may be claimedfor separately and irrespective of the wording of the above-explainedembodiments and the appended claims in particular by way of filing adivisional application or other continuation application. Anyterminology used for this aspect which corresponds to the terminologyused in the preceding text defines the same features which are denotedby the corresponding terminology in the above text.

-   -   A. An injection device, comprising:        -   a) a casing which accommodates or forms a reservoir for a            liquid drug, wherein the casing comprises a first casing            part and a second casing part which can be coupled to the            first casing part;        -   b) a plunger rod which can move relative to the casing to            deliver the drug;        -   c) wherein the second casing part comprises a plunger rod            guiding means for guiding the plunger rod and an outer            casing part;        -   d) a holding means for holding the plunger rod guiding means            in the outer casing part and a tensioning means for            tensioning the plunger rod guiding means relative to the            outer casing part.    -   B. The injection device according to embodiment A, further        comprising a coupling means for coupling the second casing part        and the first casing part to each other.    -   C. The injection device according to embodiment B, wherein the        coupling means is in a partly coupled state when the injection        device is in a delivery state.    -   D. The injection device according to embodiment A, wherein the        holding means comprises at least one recess provided in the        outer casing and at least one engagement means on an outer        surface of the plunger rod guiding means which is configured to        be disposed in the recess.    -   E. The injection device according to any one of embodiments A,        B, C and D, wherein the tensioning means comprises an elastic        member disposed in a radial direction on an outer surface of the        plunger rod guiding means.    -   F. The injection device according to any one of embodiments A to        E, wherein the tensioning means comprises an abutment means        disposed at a distal end of the plunger rod guiding means.    -   G. The injection device according to embodiment F, wherein the        abutment means is configured to abut at least one of the first        casing part and the reservoir.

Injection Device with Control and Entrainment Track

In the following, a second aspect of the invention is described which isalso called “Injection Device with Control and Entrainment Track”.

The second aspect of the invention relates to an injection device for aliquid drug. For the purpose of the second aspect of the invention,“liquid drug” is regarded as meaning not only liquids in the narrowersense but also pasty and gelatinous drugs, providing such drugs can bedelivered in a way comparable to a liquid. The injection device can beone for injection by means of an infusing injection needle, e.g., asubcutaneous or intra-muscular injection, but can in principle also bean injection device for injection without a needle. Pen-shaped devices,so-called injection pens, are an advantageous choice.

Modern injection pens enable the drug to be precisely dosed, evenindividually by the respective patient personally. The increasedflexibility due to the freely selectable dosage enables the device to beused in therapies in which the patients administer the respective drugto themselves, so-called self-administering. Self-administering inparticular demands a high level of operational security and operationalconvenience. The devices should inherently prevent operational errors.One source of error is air trapped in the drug reservoir, another sourceis clearance due to manufacturing tolerances. If air is not removedand/or the clearance not eliminated before administering, there is adanger that the drug will not be administered in the dosage set butrather together with the trapped air and/or reduced by clearanceelimination upon administering. The clearance is therefore eliminatedand/or the drug reservoir vented or de-aerated before administering, aprocess which is generally known by the term “priming”. In the majorityof devices, priming is left to the instinct of the patient, who for thispurpose sets a small dosage on a dosing member, holds the device withthe needle pointing upwards, and delivers the priming volume set intothe air by activating the device.

Other devices, for example a device known from EP 0 927 058 A1, arespecially equipped with priming mechanisms which however entail a highlycomplex design and therefore significantly increased costs.

EP 1 185 322 B1 discloses an injection device with a priming mechanismformed by the interaction of a plunger rod and a casing of the device.The plunger rod is provided with a complex system of tracks on its outercircumferential surface and the casing with internal protrusions formingtwo sets of cam followers which interact with the tracks such that thedosage cannot be selected before the plunger rod has performed an axialpriming stroke. Providing the tracks and followers exclusively at thehousing and the plunger rod makes these components complicated tomanufacture by plastic molding processes and the device sluggish tooperate. Also, the patient can become confused because of the differentoperations he has to perform for priming, dosage selection anddelivering of the dosage.

It is an object of the second aspect of the invention to provide aninjection device which can be used in therapies involvingself-injection, which is simple in design and inexpensive, but stillreliably ensures that precisely the required dosage is administered,together with a level of operational convenience which is adequate forself-administration.

The second aspect of the invention proposes an injection device whichcomprises a casing, a reservoir for a liquid drug, a plunger rod fordelivering the drug from the reservoir, and an actuating means which canbe actuated by the user, e.g., the patient, to effect drug delivery ordosage selection, if the injection device allows for dosage selection.

The casing can form the reservoir directly, e.g., like a syringe.Alternatively, the reservoir can be provided as a drug container, e.g.,as a carpoule or a syringe, which is or can be accommodated by thecasing. The plunger rod can move relative to the casing axially, along adevice axis, in a forward direction to perform a delivery stroke fordelivering the drug. The actuating means can move in the forwarddirection relative to the casing and rotate relative to the casing andalso relative to the plunger rod.

The actuating means and the plunger rod are coupled by means of acoupling which transfers a rotational movement and also an axial forwardmovement of the actuating means to the plunger rod such that the same isadvanced in the forward direction.

The coupling comprises, under a first aspect, a curved control track anda curved entrainment track, both tracks being curved about the deviceaxis. The control track has an inclination angle, in the followingsimply “inclination”, which is greater than 0° and smaller than 90° withrespect to the forward direction, and the entrainment track has aninclination greater than 0 and at most 90° with respect to the forwarddirection. The coupling furthermore comprises a control member whichdrivingly engages the control track to form a cam drive which couplesthe actuating means to the plunger rod such that a rotational movementof the actuating means forces the plunger rod into the forwarddirection. The control member can in particular be a cam or also anelongated track.

The coupling may comprise an entrainment member in addition to thecontrol member. Alternatively, the control member can constitute also anentrainment member, an additional entrainment member being not requiredin such embodiments. The control and entrainment member or,alternatively, the additional entrainment member can be brought intoengagement with or engages the entrainment track such that the actuatingmeans, when moving in the forward direction, carries the plunger rodalong in the forward direction by means of the engagement of theentrainment track with the respective member, either the control memberor the additional entrainment member, if present.

An embodiment of the second aspect the invention is directed to aninjection device which comprises:

-   -   a) a casing which accommodates or forms a reservoir for a liquid        drug;    -   b) a plunger rod which can move relative to the casing in a        forward direction of a device axis for delivering the drug;    -   c) an actuating means which can rotate relative to the casing        and the plunger rod to select a drug dosage to be delivered and        which can move in the forward direction relative to the casing        for delivering the selected dosage;    -   d) an entrainment track curved about the device axis;    -   e) and an entrainment member which drivingly engages the        entrainment track to form a drive connection which couples the        actuating means to the plunger rod such that the actuating        means, when moving in the forward direction, carries the plunger        rod along in the forward direction by means of the engagement        with the entrainment track;

wherein the engagement of the entrainment member and the entrainmenttrack allows for the rotational movement of the actuating means relativeto the plunger rod.

Under the second aspect the cam drive formed by the engagement of theinclined control track and the control member must not be present. Thecam drive disclosed previously may however be present and may be formedand arranged as described previously.

The entrainment track can under both aspects have an inclination of 90°with respect to the forward direction, i.e., be extended only in a planewhich is orthogonal to the forward direction. In embodiments in whichthe control track or the entrainment track is/are formed threadlike,“inclination=90°-pitch angle” holds.

A plunger can under both aspects already inherently be arranged in thereservoir, i.e., arranged in the reservoir by the manufacturer and notby the patient. The plunger rod and the plunger can be formed in onepiece. Alternatively, the plunger rod can be connected in a positive fitor a non-positive fit to a separately formed plunger. More preferredhowever the plunger rod acts during delivering only in an axial pressingcontact against the rear side of the plunger in order to move it in theforward direction within the reservoir.

The actuating means and the plunger rod can be coupled indirectly viaone or more additional coupling members. The one or more additionalcoupling members can provide the entrainment track and the entrainmentmember under the second aspect and can provide both tracks and thecontrol member as well as the additional entrainment member, if thecontrol member does not form the entrainment member already, under thefirst aspect. The one or more additional coupling members would bearranged movably relative to the actuating means or the plunger rod butwould be coupled with the same such that the above-described coupling isestablished.

In preferred embodiments under both aspects, either the entrainmentmember or the entrainment track is arranged non-rotatably relative tothe actuating means and the other one of the entrainment member and theentrainment track is arranged non-rotatably relative to the plunger rod.In addition thereto or instead of such an arrangement, either theentrainment member or the entrainment track can be arranged axiallyfixed relative to the actuating means and the other one of theentrainment member and the entrainment track can be arranged axiallyfixed relative to the plunger rod. Forming either the entrainment memberor the entrainment track at the actuating means in one piece with theactuating means or forming either the entrainment member or theentrainment track at the plunger rod in one piece with the plunger rodis expedient to reduce the number of parts which have to be formed andassembled. The entrainment member can under the first aspect be formedby the control member, as mentioned.

In preferred embodiments under the first aspect, either the controlmember or at least one of the tracks is arranged non-rotatably relativeto the actuating means and the other one of the control member and theat least one of the tracks is arranged non-rotatably relative to theplunger rod. In addition thereto or instead of such an arrangement,either the control member or at least one of the tracks can be arrangedaxially fixed relative to the actuating means and the other one of thecontrol member and the at least one of the tracks can be arrangedaxially fixed relative to the plunger rod. Forming either the controlmember or at least one of the tracks at the actuating means in one piecewith the actuating means or forming either the control member or atleast one of the tracks at the plunger rod in one piece with the plungerrod is expedient to reduce the number of parts which have to be formedand assembled.

The injection device can feature a sequence controller which forces andin this sense controls a particular administering sequence. Theactuating means can in such embodiments be blocked either in the axialor the rotational direction in a releasable priming block, in an initialstate of the injection device in which the patient is preferablyprovided with the device, and is only released from the block at the endof a rotational or axial priming movement of the actuating means. Thepriming movement serves to eliminate a clearance, if present, in thedrive chain from the actuating member to a plunger which directly actson the drug, or to vent the reservoir, automatically without anyadditional effort by the patient, who only has to initiate the primingmovement. The block for blocking the actuating means in the initialstate of the injection device can be an axial block or a rotationalblock. The block can be formed directly between the actuating means andthe casing. A rotational block, if present, is formed such that arotational movement of the actuating means is blocked, and an axialblock, if present, is formed such that an axial movement, expediently aforward movement, of the actuating means is blocked. The respectiveblock can be formed such that it can only be released by destruction ofa blocking element involved in blocking the movement of the actuatingmeans. The respective block can alternatively be formed such that it canbe overcome without destruction against a resilient blocking force.Furthermore, the actuating means can in the initial state of theinjection device be blocked rotationally as well as axially, i.e., by arotational and an axial block. In such embodiments at least one of thetwo blocks is formed to be releasable against a resilient blockingforce. The other one of the two blocks can also be formed to bereleasable against a resilient blocking force or can be formed such thatit can be overcome only by destruction of at least one blocking elementinvolved in the non-releasable block.

The second aspect of the invention is advantageous in particular withrespect to injection devices which allow for dosage selection. Byproviding an actuating means in addition to the casing and the plungerrod a priming operation, dosage selection and dosage delivery can beaccomplished by the patient smoothly and safely. It is for example nolonger required that the plunger rod can also rotate about the deviceaxis. Rather, the movability of the plunger rod can be restricted to anaxial movability. Relative rotational movements would cause at least acertain amount of friction between the front end of the plunger rod andthe backside of the plunger and might even result in turning theplunger. The drive coupling can be established between the actuatingmeans and the plunger rod. The actuating means and the plunger rod canbe coupled directly, one with the other, or indirectly via one or moreadditional coupling members, as also mentioned above. The functions ofthe casing can be restricted to supporting the actuating means rotatablyand axially or to guiding the plunger rod axially. This includesembodiments in which the casing is supporting the actuating meansrotatably and axially but is not guiding the plunger rod axially,furthermore embodiments in which the casing is guiding the plunger rodaxially but does not support the actuating means rotatably and axially,and does also include embodiments in which the casing is supporting theactuating means rotatably and axially and is guiding the plunger rodaxially.

The coupling can be established in a hollow space of the actuatingmeans. The plunger rod may e.g., protrude axially into the actuatingmeans. Alternatively, the coupling can be established in a hollow spaceof the plunger rod. In such embodiments, the actuating means can axiallyprotrude into the plunger rod.

In an injection device which comprises a control track and anentrainment track, as under the first aspect, and which furthermoreprovides for dosage selection, the coupling of the actuating means andthe plunger rod can be such that priming as well as dosage selection canbe performed by turning the actuating means, wherein priming and dosageselection is sequenced by the coupling, i.e., in the engagement of thecontrol member or the control member and the optional additionalentrainment member on the one and the control track and the entrainmenttrack on the other hand. In such embodiments, priming can in particularbe accomplished by the engagement of the control member and the controltrack, and dosage selection by the engagement of the control member orthe additional entrainment member, if the latter is present, and theentrainment track.

Advantageous features are also described in the following embodiments ofthe second aspect of the invention and the combinations of thoseembodiments (the reference signs corresponding to those used in FIGS. 22to 49):

-   -   H. An injection device, comprising        -   a) a casing (1, 8; 20, 20 b, 21; 1, 16) which accommodates            or forms a reservoir (2; 22) for a liquid drug;        -   b) a plunger rod (4; 40) which can move relative to the            casing (1, 8; 20, 20 b, 21; 1, 16) axially in a forward            direction to deliver the drug;        -   c) an actuating means (10; 30, 50) which can move in the            forward direction relative to the casing (1, 8; 20, 20 b,            21; 1, 16) and rotate relative to the casing (1, 8; 20, 20            b, 21; 1, 16) and the plunger rod (4; 40);        -   d) a curved control track (11; 31) having an inclination (α)            greater than 0° and smaller than 90° with respect to the            forward direction;        -   e) a curved entrainment track (12; 52) having an inclination            (β) greater than 0° and at most 90° with respect to the            forward direction;        -   f) and a control member (5; 45) which drivingly engages the            control track (11; 31) to form a cam drive (5, 11; 45, 31)            which couples the actuating means (10; 30, 50) to the            plunger rod (4; 40) such that a rotational movement of the            actuating means (10; 30, 50) forces the plunger rod (4; 40)            into the forward direction;        -   g) optionally an entrainment member (46);        -   h) wherein either the control member (5; 45) or the            entrainment member (46), if present, can be brought into            engagement with or engages the entrainment track (12; 52)            such that the actuating means (10; 30, 50), when moving in            the forward direction, carries the plunger rod (4; 40) along            in the forward direction by means of the engagement with the            entrainment track (12; 52).        -   i) The injection device according to embodiment H, wherein            the control member (5; 45) engages the control track (11;            31) at an initial track location when the actuating means            (10; 30, 50) is in an initial rotational position relative            to the casing (1, 8; 20, 20 b, 21; 1, 16) and travels along            the control track (11; 31) towards an end of the control            track (11; 31) upon rotation of the actuating means (10; 30,            50) in a first rotational direction, and wherein movement of            the actuating means (10; 30, 50) in the forward direction is            prevented when the actuating means (10; 30, 50) is in the            initial rotational position.    -   J. The injection device according to any one of embodiments H        and I, wherein either the control member (5; 45) or at least one        of the tracks (11, 12; 31, 52) is arranged non-rotatably        relative to the actuating means (10; 30, 50) and the other one        of the control member (5; 45) and the at least one of the tracks        (11, 12; 31, 52) is arranged non-rotatably relative to the        plunger rod (4; 40).    -   K. The injection device according to any one of embodiments H to        J, wherein either the control member (5; 45) or at least one of        the tracks (11, 12; 31, 52) is arranged axially fixed relative        to the actuating means (10; 30, 50) and the other one of the        control member (5; 45) and the at least one of the tracks (11,        12; 31, 52) is arranged axially fixed relative to the plunger        rod (4; 40).    -   L. The injection device according to any one of embodiments H to        K, wherein either the control member (5; 45) or at least one of        the tracks (11, 12; 31, 52) is formed at the actuating means        (10; 30, 50) in one piece with the actuating means (10; 30, 50).    -   M. The injection device according to any one of embodiments H to        L, wherein either the control member (5; 45) or at least one of        the tracks (11, 12; 31, 52) is formed at the plunger rod (4; 40)        in one piece with the plunger rod (4; 40).    -   N. The injection device according to any one of embodiments H to        M, wherein the inclination (α) of the control track (11) is        smaller than the inclination (β) of the entrainment track (12).    -   O. The injection device according to any one of embodiments H to        N, wherein the entrainment track (12; 52) has an inclination (β)        of 90° with respect to the forward direction, at least over a        portion of its course, such that the actuating means (10; 50)        can be rotated without causing a forward movement of the plunger        rod (4) when either the control member (5) or the entrainment        member (46), if present, engages the entrainment track (12; 52).    -   P. The injection device according to any one of embodiments H to        O, wherein the actuating means (10) is coupled to the plunger        rod (4) by means of the cam drive (5, 11) in which the control        member (5) engages a combined track (11, 12) which comprises the        control track (11) as a first track section and the entrainment        track (12) as a second track section.    -   Q. The injection device according to embodiment P, wherein the        combined track (11, 12) is continuous from an end of the control        track (11) that is distant from the entrainment track (12) up to        an end of the entrainment track (12) that is distant from the        control track (11), the inclination increasing monotonously from        the inclination (α) of the control track (11) to the inclination        (β) of the entrainment track (12).    -   R. The injection device according to any one of embodiments H to        Q, wherein a dosing means (9, 13; 33, 43) is provided which        comprises a dosing member (10; 30) and a dosing counter member        (1, 8; 40; 1, 16), and wherein the dosing member (10; 30) can        perform a rotational dosing movement relative to the dosing        counter member (1, 8; 40; 1, 16) to select a drug dosage to be        delivered by moving the plunger rod (4; 40) in the forward        direction.    -   S. The injection device according to embodiment H to R, wherein        the actuating means (30, 50) comprises the dosing member (30)        and an actuating member (50), and the dosing member (30) is        coupled to the actuating member (50) by means of an axial guide        (34, 54) which allows for an axial movement of the actuating        member (50) relative to the dosing member (30) and prevents a        rotational movement of the actuating member (50) relative to the        dosing member (30).    -   T. The injection device according to embodiment S, wherein        -   the control track (31) is arranged non-rotatable and axially            fixed relative to the dosing member (30),        -   the entrainment track (52) is arranged non-rotatable and            axially fixed relative to the actuating member (50),        -   the entrainment member (46) engages the entrainment track            (52),        -   and the entrainment track (52) is formed such that the            entrainment member (46) engages the entrainment track (52)            while the control member (45) engages the control track            (31).    -   U. The injection device according to any one of embodiments H to        T, wherein the control member (5; 45) loses its driving        engagement with the control track (11; 31) upon rotation of the        actuating means (10; 30, 50) in a first rotational direction        whereby the actuating means (10; 50) is rotationally decoupled        from the plunger rod (4; 40) such that a dose of the drug can be        selected by rotating the actuating means (10; 30, 50) further in        the first direction without causing a forward movement of the        plunger rod (4; 40).    -   V. An injection device, comprising        -   a) a casing (1, 8; 20, 20 b, 21; 1, 16) which accommodates            or forms a reservoir 22) for a liquid drug;        -   b) a plunger rod (4; 40) which can move relative to the            casing (1, 8; 20, 20 b, 21; 1, 16) in a forward direction of            a device axis (L) to deliver the drug;        -   c) an actuating means (10; 30, 50) which can rotate relative            to the casing (1, 8; 20, 20 b, 21; 1, 16) and the plunger            rod (4; 40) to select a drug dosage to be delivered and            which can move in the forward direction relative to the            casing (1, 8; 20, 20 b, 21; 1, 16) for delivering the            selected dosage;        -   d) an entrainment track (12; 52) curved about the device            axis (L);        -   e) and an entrainment member (5; 46) which drivingly engages            the entrainment track (12; 46) to form a drive connection            (5, 12; 46, 52) which couples the actuating means (10; 30,            50) to the plunger rod (4; 40) such that the actuating means            (10; 30, 50), when moving in the forward direction, carries            the plunger rod (4; 40) along in the forward direction by            means of the engagement with the entrainment track (12; 52);        -   f) wherein the engagement of the entrainment member (5; 46)            and the entrainment track (12; 46) allows for the rotational            movement of the actuating means (10; 30, 50) relative to the            plunger rod (4; 40).    -   W. The injection device according to any one of embodiments H to        V, wherein the engagement with the entrainment track (12; 52)        allows for rotation of the actuating means (10; 30, 50) without        a forward movement of the plunger rod (4; 40).    -   X. The injection device according to embodiment V or W, further        comprising        -   a curved control track (11; 31) having an inclination (α)            greater than 0° and smaller than 90° with respect to the            forward direction;        -   and a control member (5; 45) which drivingly engages the            control track (11; 31) to form a cam drive (5, 11; 45, 31)            which couples the actuating means (10; 30, 50) to the            plunger rod (4; 40) such that a rotational movement of the            actuating means (10; 30, 50) forces the plunger rod (4; 40)            into the forward direction;        -   wherein the control member (5; 45) is either provided by the            entrainment member (5) or in addition to the entrainment            member (45).    -   Y. The injection device according to any one of embodiments H to        X, wherein the plunger rod (4; 45) is guided axially such that        it cannot rotate relative to the casing (1, 8; 20, 20 b, 21; 1,        16).    -   Z. The injection device according to any one of embodiments H to        Y, wherein a dosing means (9, 13; 33, 43) is provided which        comprises a dosing member (10; 30) and a dosing counter member        (1, 8; 40; 1, 16), and wherein the dosing member (10; 30) can        perform a rotational dosing movement relative to the dosing        counter member (1, 8; 40; 1, 16) to select a drug dosage to be        delivered by moving the plunger rod (4; 40) in the forward        direction.    -   AA. The injection device according to embodiment H to Z, wherein        the actuating means (10; 30, 50) is the dosing member (10) or        comprises the dosing member (30) and furthermore an actuating        member (50) which is arranged to be movable axially relative to        the casing (20, 20 b, 21).    -   BB. The injection device according to embodiments Z or AA,        wherein one of the dosing member (10) and the dosing counter        member (1, 8; 40; 1, 16) is provided with a first dosing element        (13; 43) and the other one of the dosing member (10) and the        dosing counter member (1, 8; 40; 1, 16) is provided with second        dosing elements (9 _(i); 33) disposed at different        circumferential positions, and wherein the dosage is selected by        matching the circumferential position of the first dosing        element (13; 43) with the circumferential position of one of the        second dosing elements (9 _(i); 33).    -   CC. The injection device according to any one of embodiments H        to BB, wherein either the entrainment member (5; 46) or at least        one of the tracks (11, 12; 31, 52) is arranged non-rotatably        relative to the actuating means (10; 30, 50) and the other one        of the entrainment member (5; 46) and the at least one of the        tracks (11, 12; 31, 52) is arranged non-rotatably relative to        the plunger rod (4; 40).    -   DD. The injection device according to any one of embodiments H        to CC, wherein either the entrainment member (5; 46) or at least        one of the tracks (11, 12; 31, 52) is arranged axially fixed        relative to the actuating means (10; 30, 50) and the other one        of the entrainment member (5; 46) and the at least one of the        tracks (11, 12; 31, 52) is arranged axially fixed relative to        the plunger rod (4; 40).    -   EE. The injection device according to any one of embodiments H        to DD, wherein either the entrainment member (5; 46) or at least        one of the tracks (11, 12; 31, 52) is formed at the actuating        means (10; 30, 50) in one piece with the actuating means (10;        30, 50).    -   FF. The injection device according to any one of embodiments H        to EE, wherein either the entrainment member (5; 46) or at least        one of the tracks (11, 12; 31, 52) is formed at the plunger rod        (4; 40) in one piece with the plunger rod (4; 40).

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 shows the individual parts of the inventive injection device;

FIGS. 2a 1, 2 a 2, 2 b 1, 2 b 2, 2 c 1 and 2 c 2 show the steps ofassembling the inventive injection device;

FIGS. 3a and 3b show the inventive injection device in an initial state;

FIGS. 4a and 4b show a state of the injection device after removing theneedle cover;

FIGS. 5a and 5b show a step of priming the inventive injection device;

FIGS. 5c 1, 5 c 1′, 5 c 2, 5 c 2′, 5 c 3, 5 c 3′, 5 c 4 and 5 c 4′ showa sequence of injection with the injection device and withdrawing theinjection device;

FIGS. 6a to 6d and 7 show the inventive injection device before couplingthe first and the second casing parts to each other;

FIGS. 8a to 8d and 9 show the inventive injection device after couplingthe first and second casing parts to each other;

FIGS. 10a and 10b show the functionality of the axial blocking means;

FIGS. 11 a, 11 b, 12 a and 12 b show the functionality of the dosingcontrol means;

FIGS. 13 and 14 show the functionality of the rotation prevention means;

FIGS. 15, 16 and 17 show the rotational blocking means and thetensioning means;

FIG. 18 shows the functionality of the dose blocking means;

FIGS. 19 a, 19 b and 19 c show the needle shield blocking means;

FIGS. 20a and 20b show an embodiment of a needle protection means;

FIGS. 21a 1 to 21 f 2 show further embodiments of a needle protectionmeans;

FIG. 22 is an injection device of a first example of the preferredembodiment in an initial state;

FIG. 23 is the injection device of the first example after initialpriming;

FIG. 24 is the injection device of the first example after completion ofpriming;

FIG. 25 is the injection device of the first example after injection;

FIG. 26 is the injection device of the first example in a side-view;

FIG. 27 is the section A-A of FIG. 26 with the injection device in theinitial state;

FIG. 28 is the section A-A of FIG. 26 with the injection device afterinitial priming;

FIG. 29 is an exploded view of an injection device of a second exampleembodiment;

FIG. 30 is the injection device of the second example in an axial view;

FIG. 31 is the section A-A of FIG. 30 with the injection device in aninitial state;

FIG. 32 is the section B-B of FIG. 30 with the injection device in theinitial state;

FIG. 33 is the injection device of the second example of the preferredembodiment after initial priming;

FIG. 34 is the injection device of the second example after completionof priming;

FIG. 35 is the injection device of the second example after setting asmall dose;

FIG. 36 is the injection device of the second example after injection;

FIG. 37 is a plunger rod and a dosing member of the second example;

FIG. 38 is an actuating means of the injection device of the secondexample;

FIG. 39 is a proximal casing portion of the injection device of thesecond example;

FIG. 40 is view E of FIG. 39;

FIG. 41 is section E-E of FIG. 39 with the dosing member in a firstrotational position;

FIG. 42 is section E-E of FIG. 39 with the dosing member in a secondrotational position;

FIG. 43 is an injection device of a third example of the preferredembodiment;

FIG. 44 is a dosing member and a plunger rod of the third example;

FIG. 45 is an injection device of a fourth example of the preferredembodiment in a first longitudinal section;

FIG. 46 is the injection device of the fourth example in a secondlongitudinal section;

FIG. 47 is a plunger rod and an actuating means of the fourth example;

FIG. 48 is a schematical illustration of a dosing means of the fourthexample; and

FIG. 49 is a schematic illustration of a modified dosing means of thefourth example.

DETAILED DESCRIPTION

FIGS. 2a 1 to 5 c 4′ comprise pairs of axial sectional views differingin perspective by 90° of rotation of the injection device around itslongitudinal axis.

Throughout the figures, the same reference signs denote the same scriptrole features of the shown embodiment of the inventive injection device.

FIG. 1 gives an overview of the constituents of the inventive injectiondevice according to a preferred embodiment. The injection devicecomprises a needle protection means embodied by a front cap 1, asleeve-shaped needle shield 2, a first casing part comprising a housing3 and a syringe holder 9, a reservoir embodied by a syringe 11, aplunger rod 10, a second casing part comprising the plunger rod guidingmeans 5 and an outer casing part embodied by a proximal end cap 6, and adosing means embodied by a dosing sleeve 7. The needle shield biasingmeans is embodied by a spiral spring 4.

FIGS. 2a 1 to 2 c 2 show the process of assembling the inventiveinjection device which is delivered to a user for example in the stateshown in FIGS. 2a 1 and 2 a 2 in which the front assembly comprising inparticular the first casing part and further particularly the needleprotection means 1, needle shield 2, housing 3, syringe holder 9, andspiral spring 4 is not coupled to the rear assembly comprising inparticular the second casing part and further particularly the end cap6, plunger rod guiding means 5, plunger rod 10 and dosing sleeve 7. Inthe state shown in FIGS. 2a 1 and 2 a 2, in particular the first casingpart comprising the housing 3 and syringe holder 9 can be engaged to thesecond casing part comprising the plunger rod guiding means 5 and theend cap 6 in a not proper engagement. It means that after coupling thesecond casing part to the first casing part the housing 3 and the endcap 6 can be detached from one another in order to insert a syringe intothe housing. In the next step shown in FIGS. 2b 1 and 2 b 2, the firstcasing part is detached from the second casing part and a syringe 11 isinserted into the front assembly so as to be held by the syringe holder9 as shown in FIGS. 2c 1 and 2 c 2. The rear assembly can then becoupled to the front assembly by pushing the distal section of the endcap 6 into the proximal section of the housing 3 when the longer casingrotation blocking rib 8 b lies in the shorter rotating blocking notch 8d (more particularly described below).

The state of the injection device shown in FIGS. 2c 1 and 2 c 2 is alsorepresented in FIGS. 3a and 3 b. FIGS. 3a and 3b show axial sections ofthe inventive injection device in two planes which are perpendicular toeach other. The needle protection means 1 comprises a flexible snapmember 1 a which is configured to abut a holding rib 2 a of the needleshield 2, the holding rib 2 a being positioned at the distal end of theneedle shield 2 on its interior surface preferably around its wholecircumference so as to prevent the needle protection means is fromfalling out of the distal end of the injection device. The snap member 1a can be deflected into a radially inward direction by a manual forcewhich is applied onto the needle protection means 1 in a distaldirection for pulling the needle protection means 1 off the needleshield 2. To this end, the snap member 1 a comprises a tapered distalend surface which may slide along the holding rib 2 a. The needleprotection means 1 is not rotatable relative to the needle shield 2 inthe configuration shown in FIGS. 3a and 3 b. For example, the inner bootcomprises an axial rib on its outer surface which co-operates with anaxial notch on an inner surface of the needle shield in order to preventrotation of the two relative to one another. The needle shield 2 alsocomprises a proximal holding projection 2 b with which it abuts thehousing 3 in a distal direction and preferably engages a recess in theinterior surface of the housing 3 so as to be blocked against a rotationrelative to the housing 3. The spiral spring 4 abuts the housing 3 in aproximal direction and the needle shield 2 in a distal direction. Thehousing 3 accommodates a syringe holder 9 comprising an engagementmember 9 b at its proximal end which engage a holding ring 3 e on theinterior surface of the housing 3 so that the syringe holder 9 may notbe detached from the housing 3 and in particular cannot move relative tothe housing in an axial direction. The syringe holder 9 holds a syringe11 comprising a syringe flange 11 a and a piston 11 b which is movablein the interior of the syringe 11 in an axial direction so as to exertpressure onto a medical fluid accommodated in the syringe. The piston 11b is moved by the plunger rod 10 if the plunger rod 10 is moved in adistal direction (for example by exerting manual pressure on anactivating means embodied by the operating knob 10 e disposed at theproximal end of the plunger rod 10). The plunger rod 10 is guided by aplunger rod guiding means 5 which is held by tensioning it between thesyringe flange 11 a and the end cap 6. The coupling means for couplingthe first casing part and the second casing part to one anothercomprises by an engagement means comprising coupling ribs 6 c, 6 c′ anda holding means comprising coupling notches 3 g, 3 g′. The coupling ribs6 c, 6 c′ and the coupling notches 3 g, 3 g′ run in a circumferentialdirection. The end cap 6 comprises two coupling ribs 6 c, 6 c′ on anouter surface of its distal section which are pushed into each acorresponding on of the two coupling notches 3 g, 3 g′ on an interiorsurface of the housing 3 at its proximal end. Rotation of the end cap 6relative to the housing 3 after coupling them to one another isprevented by a casing rotation blocking means comprising axial casingrotation blocking ribs 8 a, 8 b on an outer surface of the end cap 6which are configured to co-operate with axial casing rotation blockingnotches 8 c, 8 d on an interior surface of the housing 3. The casingrotation blocking ribs 8 a, 8 b have different lengths which aredesigned to correspond to the length of the corresponding one of thecasing rotation blocking notches 8 c, 8 d such that the casing rotationblocking ribs 8 a, 8 b can be fully accommodated in the respectivelycorresponding rotation blocking notch 8 c, 8 d after coupling the endcap 6 to the housing 3. In a delivery state of the injection device, thelonger one (8 b) of the casing rotation blocking ribs lies in theshorter one (8 c) of the casing rotation blocking notches, and thecoupling rib 6 c lying further in a distal direction lies in thecoupling notch 3 g′ lying further in the proximal direction. In thatconfiguration, the housing 3 and the end cap 6 are not properly coupledto each other and can be detached from one another in order to insertthe syringe 11 into the housing 3. In FIGS. 3a and 3b the first casingpart and second casing part are axially and rotationally fixed to eachother since the longer casing rotation blocking rib 8 b lies in thelonger rotation blocking notch 8 d and the coupling rib 6 c′ of the endcap is coupled to the coupling notch 3 g′ of the housing 3.

The plunger rod guiding means 5 comprises a holding means embodied byholding arms 5 g which lie in recesses 6 b in the interior surface ofthe end cap 6. The plunger rod guiding means 5 is tensioned by abutmentof the spacing means 5 i of the plunger rod guiding means 5 on thesyringe flange 11 a, engagement of the holding arms 5 g into therecesses 6 b and biasing the elastic tensioning members 5 h which aredisposed in a radial direction at the distal end of the plunger rodguiding means 5. The elastic tensioning members 5 h are biased becausethey are pressed by the distal circumference of the outer casing part 6into the distal direction.

The axial blocking means which is configured to block movement of theplunger rod 10 relative to the casing 3 is embodied by elastic abutmentmembers 5 b on the plunger rod guiding means 5 which comprise abutmentsurfaces on their distal side which run in a substantially radialdirection. Furthermore, the axial blocking means comprises blockingwings 10 g which have a tapered distal surface for deflecting theelastic abutment members 5 b in a radially outward direction during thismovement of the plunger rod 10 in a distal direction. The blocking wings10 g furthermore comprise abutment surfaces on their proximal side whichrun in a substantially radial direction so as to abut the elasticabutment members 5 b from the distal side after even further distalmovement of the plunger rod 10. By this abutment, the plunger rod 10 isprevented from moving in the proximal direction. The plunger rodfurthermore comprises rotational blocking surfaces 10 b which aremoveable on guide rails 5 c of plunger rod guiding means and abut theguide rails 5 c in a rotational direction. The guide rails 5 c and therotational blocking surfaces 10 b together form the above-describedrotational blocking means which prevents the plunger rod 10 from beingrotated relative to the plunger rod guiding means 5 and the casing 3.The dosing sleeve 7 surrounds the plunger rod 10 at its proximal end andin particular also surrounds the operating knob 10 e. The dosing sleeve7 comprises an inner circumferential groove 7 c in which acircumferential rib 10 c of the plunger rod 10 lies so as to preventmovement of the dosing sleeve 7 in an axial direction relative to theplunger rod 10.

FIGS. 2a 2, 3 a, 4 a and 4 b show the functionality of the removingmeans embodied by axial hooks 1 b on the proximal end of an inner boot 1c of the needle protection means 1. The needle protection means 1 ispulled off from the needle shield 2 in a distal direction, whereby thesnap member 1 a overcome the abutting resistance provided by the holdingrib 2 a. The front cap 1 can therefore be separated from the needleshield 2. The axial hooks 1 b engage behind the proximal circumferenceof a discharge means cover embodied by a needle cover 12. The axialhooks 1 b may have a beveled proximal surface which allows insertion ofthe syringe 11 fitted with the needle cover 12 into the inner boot 1 cin an axial direction when inserting the syringe 11 into the injectiondevice as shown in FIGS. 2b and 2 c. In particular, the axial hooks 1 bcan be deflected in a radially outward direction during such a movementand, when the syringe 11 and the needle cover 12 are pushed furtherdistally, can snap behind the proximal circumference of the needle cover12. When pulling the needle protection means 1 off the needle shield 2,the axial hooks 1 b then serve to take the needle cover 12 along withthe needle protection means 1. Thereby, the front cap 1 and the needlecover 12 can be removed in a single operating step. Furthermore, thisfeature of the front cap 1 also reduces the user's risk of injury sincethe user does not need to manipulate the needle cover 12 directly whichmight lead to accidentally pricking himself on the tip of the (hollow)needle 11 c which embodies the discharge means.

FIGS. 5a and 5b show the configuration of the injection device afterpriming. In this configuration, the plunger rod 10, the piston 11 b andthe dosing sleeve 7 have been moved in a distal direction relative tothe casing by a predetermined distance (also called priming distance)corresponding to the distance between a first axial blocking notch 10 aand a second axial blocking notch 10 d formed in the plunger rod 10which are configured to accommodate the abutment members 5 b disposed atdiametrically opposite sides of the plunger rod guiding means 5. Theabutment members 5 b, the axial blocking notches 10 a, 10 d and theaxial blocking wings 10 g together form the axial blocking means. Theaxial abutment members 5 b are configured to be moved in a radiallyoutward direction by a force exerted by the tapered distal surfaces ofthe blocking wings 10 g if the plunger rod is moved in a distaldirection relative to the casing. As noted, the piston 11 b is alsomoved by a corresponding distance into the distal direction, therebydecreasing the volume available in the syringe 11 for accommodating themedical fluid and air. During priming, the injection device ispreferably held with its distal end pointing upward in a verticaldirection so that during the priming movement of the plunger rod 10 andthe piston 11 b in a distal direction relative to the casing, the airwill be present at the distal end of the syringe volume of the syringe11 and will then be discharged from the syringe during the primingstroke. The priming stroke in particular involves the distal movement ofthe plunger rod 10 and the piston 11 b by the aforementionedpredetermined distance. By a predetermined distance which is suitable tode-air the syringe 11. After the priming movement, the proximal surfaceof a blocking wing 10 g which runs in a substantially radially directionabuts the distal surface of the abutment 5 b which also runs in asubstantially radial direction. Due to this abutment, it will not bepossible to move the abutment member 5 b in a distally outwarddirection, rather a proximal movement of the plunger rod 10 relative tothe casing will be prevented by the abutment. FIG. 5b also shows that,compared to the configuration shown in for example FIG. 4 b, the dosingsleeve 7 was moved in the distal direction by the priming distance. Theplunger rod guiding means 5 remains at a fixed position relative to thecasing (in particular relative to the housing 3 and the end cap 6)during the priming stroke. The dosing sleeve 7 then moves in a distaldirection by the priming distance relative to the plunger rod guidingmeans 5 during the priming stroke. The deflecting means 7 d of thedosing control means then lies over the rotational limitation means 5 e.In particular, the deflecting means 7 d abuts the rotation limitationmeans 5 e in a radially inward direction and deflects the rotationlimitation means 5 e in the radially inward direction. The deflectingmeans 7 d takes the form of a projection on an inner surface of thedosing sleeve 7, and the rotation limitation means 5 e is embodied by aflexible tongue having a tapered proximal surface so that the deflectingmeans 7 d can be pushed in a distal direction onto the rotationlimitation means 5 e at least at the end of the priming stroke. Inparticular, the dosing sleeve 7, the plunger rod 10, the position of theblocking wings 10 g and the axial blocking notches 10 a, 10 d on theplunger rod 10 and the rotation limitation means 5 e on the plunger rodguiding means 5 are dimensioned such that the distance which the plungerrod 10 travels during the priming stroke corresponds to the distancewhich the deflecting means 7 d has to travel in order to move from itsposition shown in FIG. 4b to its position shown in FIG. 5 b, inparticular in order to deflect the rotation limitation means 5 e.

FIGS. 5c 1 to 5 c 4′ shows a sequence of operation of the injectiondevice in pairs of sectional views representing perspectives fromdirections perpendicular to one another. FIGS. 5c 1 and 5 c 1′ show thestate of the injection device after the first casing part and the secondcasing part have been coupled to one another and after the injectiondevice has been primed. Furthermore, the needle 11 c is extendingdistally out from the needle shield 2 because the injection device hasbeen pressed onto the injection location such that the needle isinserted into the injection location and the needle shield 2 is pushedproximally into its retracted position inside the housing. Thesubsequent operational step is illustrated by FIGS. 5c 2 and 5 c 2′. Inthese figures, the needle shield still is in its retracted position andthe piston 11 b is in its most a distal position, i.e., the medicalfluid contained in the syringe 11 has been (completely) discharged.FIGS. 5c 3 to 5 c 4′ (i.e., 5 c 3, 5 c 3′, 5 c 4 and 5 c 4′) show thestate of the injection device after lifting it off from the injectionlocation so that the needle shield 2 extends into its forward positionin order to surround the needle 11 c. In this state, the needle shield 2is, as described herein, prevented from being pushed in the proximaldirection again.

In FIGS. 6 a, 6 b, 6 c, 6 d and 7, the functionality of the tensioningmeans comprising an elastic member 5 h of the plunger rod guiding means5 is explained. It is to be noted that FIGS. 6a to 9 do not show thefront assembly. However, it is assumed that the syringe 11 has beeninserted into the front assembly and that the rear assembly has not yetbeen coupled to the front assembly. In this configuration, the elasticmembers of the tensioning means 5 g run in a substantially radialdirection. The elastic members 5 h are, as also shown in FIG. 16, formedas part of the plunger rod guiding means 5 and are disposed on acircumferential ring substantially at the distal end of the plunger rodguiding means 5 and proximal of the axial protrusion 5 i whichconstitute the spacing means for spacing the plunger rod guiding meansfrom the syringe flange 11 a. In the configuration shown in FIGS. 6 and7, the holding arms 5 g lie in the recesses 6 b of the end cap 6. Inparticular, engagement members formed at the ends of the holding arms 5g abut the distal limitation of the recesses 6 b.

FIGS. 8 a, 8 b, 8 c, 8 d and 9 show the features also shown in FIGS. 6and 7 in the configuration in which the reassembly has been coupled tothe front assembly. The holding arms 5 g now abut the proximallimitations of the recesses 6 b in the end cap 6. By interaction of thethreads formed on the end cap 6 and the housing 3, the syringe flange 11a, the axial protrusions 5 i (not shown in FIGS. 6 to 9 but visible inFIG. 16) and the distal end circumference of the end cap 6, thetensioning means 5 h are deformed and biased. The bases of the elasticmembers of the tensioning means 5 h are pushed in a proximal directioncompared to the configuration shown in FIGS. 6 and 7, while their outerradial ends abut the distal circumference of the end cap 6 andsubstantially remain in the position which they had in the configurationshown in FIGS. 6 and 7. Thereby, the plunger rod guiding means 5 istensioned relative to the casing, in particular relative to the end cap6, and by the abutment between the holding arms 5 g and the recesses 6 bremains in an axially fixed position relative to the end cap 6.

FIG. 10a and FIG. 10b show a further detail of how the axial blockingmeans functions. Before priming, the abutment member lies in the firstaxial blocking notch 10 a and distally of a first blocking wing 10 g(compare FIG. 10a ). FIG. 10b shows the configuration after priming, inwhich the abutment member 5 b lies in the second axial blocking notch 10b at a position which is proximal relative to the first blocking wing 10g and distal relative to a second axial blocking wing 10 g′.

FIG. 11a shows the position of the deflecting means 7 d relative to therotation limitation means 5 e before priming. The deflecting means 7 dlies radially further outward relative to the rotation limitation means5 e and at a position proximal of the rotation limitation means 5 e.

Figure 11b shows the situation at the end of the priming stroke, whenthe deflecting means 7 d lies radially further outward than the rotationlimitation means 5 e and at substantially the same axial position as therotation limitation means 5 e. In this situation, the deflecting means 7d depresses the rotation limitation means 5 e in a radially inwarddirection. Furthermore, the deflecting means 7 d abuts the distalprojection 5 d of the dose blocking means in a distal direction.

FIG. 12a shows a further perspective of the plunger rod guiding means 5,the rotation limitation means 5 e and the distal projection 5 d of thedose blocking means. FIG. 12b shows a perspective axial section of thedosing sleeve 7. A dose to be injected is defined by rotating the dosingsleeve 7 relative to the casing, in particular relative to the plungerrod guiding means so that the rotation limitation means is axiallyaligned with a dose defining groove 7 e, 7 e′. The plunger rod 10 andthe dosing sleeve 7 can then be moved in the distal direction so thatthe projection formed on the distal end of the rotation limitation means5 e can move in an axial direction relative to the dosing sleeve 7within the selected dose defining groove 7 e, 7 e′. The plunger rod istherefore able to move by a distance which corresponds to the distancebetween the distal end surface of the deflecting means 7 d and theproximal end of the respective dose defining groove 7 e, 7 e′. Since theamount by which the plunger rod 10 is allowed to travel in the distaldirection governs the amount of medical fluid which is discharged, thelength of the selected dose defining groove 7 e, 7 e′ governs the amountof medical fluid which can be discharged, i.e., the dose to be injected.In particular, the plunger rod 10 can be moved in the distal directionrelative to the casing until the projection 7 f, 7 f located at theproximal end of the selected dose defining groove 7 e, 7 e′ abuts thedistal projection 5 d of the dose blocking means. Then, further distalmovement of the plunger rod 10 is possible and the projection at thedistal end of the rotation limitation means 5 e snaps in a radiallyoutward direction such that it abuts the respective projection 7 f, 7 fat its proximal side and therefore serves as a part of the dose lockingmeans. It then is no longer possible to move the dosing sleeve 7 back inthe proximal direction relative to the casing. Thus, the plunger rod 10cannot be moved back in the proximal direction once the selected dose tobe injected has been completely injected and re-using the inventiveinjection device is therefore prevented. The inventive injection devicetherefore preferably constitutes a single-use injection device.

The dosing sleeve 7 has on its interior surface axial dose defininggrooves 7 e, 7 e′ which at their proximal ends comprise circumferentialprojections and 7 f, 7 f which belong to the dose locking means.Furthermore, the dosing sleeve 7 comprises the deflecting means 7 d, theaxial surfaces 7 d′ of which co-operate with the axial surfaces 5 e′ ofthe rotation limitation means 5 e in order to function as part of thedosing control means which prevents a rotation of the dosing sleeve backinto the position which the dosing sleeve had (for example the positionshown in FIG. 11b ) in particular relative to the casing (moreparticularly, relative to the plunger rod guiding means 5) at the end ofthe priming stroke. Furthermore, the dosing sleeve 7 comprises on itsinterior surface a projection 7 b which together with an axial notch 6 con an interior surface of the end cap 6 as shown in FIGS. 13 and 14co-operates to function as a means for preventing rotation of the dosingsleeve 7 relative to the casing before (in particular until) a primingoperation (i.e., a priming stroke) for priming the reservoir (inparticular the syringe 11) is completed. In particular, the axial notch6 c is open in at least one axial direction, in particular in the distalaxial direction (i.e., at its distal end). At the end of the primingstroke, the projection 7 b of the rotation prevention means has totravel a distance corresponding to the priming stroke in order to exitthe axial groove 6 c in a distal direction, whereby a rotation of thedosing sleeve 7 relative to the end cap 6 and the plunger rod guidingmeans 5 is allowed.

FIG. 13 shows the position of the projection 7 b in the axial groove 6 cbefore the priming stroke, and FIG. 14 shows the position of theprojection 7 b at the end of the priming stroke 6 c, i.e., after thepriming stroke has been completed.

According to FIGS. 12b and 18, the dosing sleeve 7 also comprises a partof a ratchet means. In this embodiment, the ratchet means comprisesprojections 7 g which run substantially parallel to the axial directionand recesses 7 h between the projections 7 g which also runsubstantially parallel to the axial direction. Projections 7 g andrecesses 7 h are provided at the proximal end of the dosing sleeve 7 onits interior surface which lies opposite an exterior surface of theplunger rod 10, in particular of the operating knob 10 e. At itsproximal end section, the plunger rod 10 comprises ratchet springs 10 iwhich are able to elastically move in a radial direction and during therotation of the dosing sleeve 7 for aligning a dose defining groove 7 e,7 e′ with the dose blocking means 5 e, 5 d co-operate with theprojections 7 g and the recessed 7 h to function as a ratchet means. Inparticular, the ratchet springs 10 i move over the projections 7 h,whereby the ratchet springs 10 i are mechanically excited so as to emita tactile and acoustic vibration which indicates the dosing operation tothe user.

FIG. 15 shows the general structure of the dosing sleeve 7, the end cap6, the plunger rod 10 and the plunger rod guiding means 5. Details ofhow the plunger rod 10 is guided in the plunger rod guiding means 5 arealso shown in FIG. 17. The plunger rod 10 comprises a rotationalblocking means embodied by rotational blocking surfaces 10 b whichsubstantially run in an axial direction and are in form-fit with guiderails 5 c on the interior surface of the plunger rod guiding means 5.The rotational blocking surfaces 10 b and the guide rails 5 c supportstable axial movement of the plunger rod 10 and prevent the plunger rod10 from being rotated relative to the casing (in particular relative tothe plunger rod guiding means 5) in particular in the configuration inwhich the front assembly has been coupled to the rear assembly. Therotational blocking surfaces 10 b and the guide rails 5 c thereforeserve as a rotational blocking means which is configured to block arotation of the plunger rod 10 relative to the casing. The plunger rodguiding means 5 is held in the end cap 6 and is at least partlysurrounded by the dosing sleeve 7. The plunger rod 10 is at least partlyaccommodated by the plunger rod guiding means 5, as shown in FIG. 15.

The above-mentioned rotational blocking means embodied by the rotationalblocking surfaces 10 b may also serve as an axial stabilizing means. Theaxial stabilizing means is in particular configured to stabilize theplunger rod while coupling the first casing part to the second casingpart and while moving the plunger rod in a distal direction duringpriming and fluid discharge.

FIGS. 19a to 19c explain the functionality of the needle shield blockingmeans. FIG. 19a shows the configuration of the needle shield blockingmeans in an initial state of the injection device which is in particulara delivery state. The syringe holder 9 comprises a second axial lockingmember embodied by an elastic latch 9 c on an interior surface of thesyringe holder 9, the elastic latch 9 c extending in the proximaldirection. The latch 9 c is fastened with its base at the distal end ofthe latch 9 c to the interior surface of the syringe holder 9 andcomprises at its proximal end a hook having a tapered surface pointingin the proximal direction. The needle shield 2 comprises a first axiallocking member embodied by an elastic latch 2 d extending in the distaldirection which is configured to lie at the substantially same axialposition as the latch 9 c and is fastened with its base at the proximalend of the latch 2 d to the needle shield 2. At its distal end, thelatch 2 d comprises a counter-hook which is generally configured toengage with the hook on the latch 9 c. The needle shield blocking meansis constituted in particular by the hook latches 2 d, 9 c. FIG. 19ashows an initial state of the needle shield blocking means which is forexample a delivery state. In that state, the latch 2 d on the needleshield 2 is configured to lie on the latch 9 c of the syringe holders sothat the hook and the counter-hook are not engaged. When the injectiondevice is pressed onto the injection location, the needle shield 2 ismoved in a proximal direction relative to the casing and relative to thesyringe holder 9. This leads to the latch 2 d being moved away from thelatch 9 c such that the two latches essentially lie opposite each otherin an axial direction. In particular, the two latches do not overlapanymore. This state is shown in FIG. 19 b. When the injection has beencompleted and the injection device is lifted off from the injectionlocation, the needle shield 2 is pushed in the distal direction relativeto the casing by the spiral spring 4 such that the latch 2 d on theneedle shield 2 is pushed under the latch 9 c on the syringe holder 9such that the hook and the counter-hook, respectively, on the twolatches 2 d, 9 c engage with each other. In order to support such amovement of the latches 2 d, 9 c relative to each other, at least one ofthe two latches has a tapered surface. In the example shown in FIGS. 19aand 19 c, the latch 9 c has a tapered surface along which thecounter-hook on the latch 2 d is able to move in order to engage withthe hook on the latch 9 c. Due to the engagement of the hook and thecounter-hook, the latch 2 d is limited in its distal movement by thebase of the latch 9 c which in the end leads to blocking the axialmovement of the needle shield 2 relative to the syringe holder 9 andrelative to the casing. In particular, the latch 2 d is rested by thelatch 9 c in those axial directions.

FIGS. 20a and 20b show two perspectives of a front cap 1 having a buffermeans 14 at its distal end. The buffer means 14 is embodied by acircular ring which is fastened to the front cap 1 with connectorelements (buffer connectors) 15 embodied by buffer connectors which runin an oblique direction relative to the axial and the circumferentialdirection of the front cap 1 or the injection device, respectively.FIGS. 21a 1 to 21 e 2 show further embodiments of a front cap 1 having abuffer means 14. These embodiments also each comprise a gripping means16 embodied by two rounded projections located at diametrically oppositepositions on the proximal end circumference (i.e., the proximal rim) ofthe front cap 1. In FIGS. 21a 1 and 21 a 2, the buffer means 14 takesthe form of four projections which are bent in a radially outwarddirection and are provided spaced by 90° at positions on the distal endcircumference (i.e., the distal rim) of the front cap 1. In FIGS. 21b 1and 21 b 2, the buffer means 14 is embodied by an elastic hoop runningparallel to a diameter of the distal front surface of the front cap 1and connected to the distal front surface with a connector element(buffer connector) 15 at each end of the hoop. In FIGS. 21c 1 and 21 c2, the buffer means 14 is embodied by two rounded axial projectionswhich project out of the distal front surface of the front cap 1, inthis case no connector elements are required to connect the buffer means14 to the remainder of the front cap 1. In FIGS. 21d 1 and 21 d 2, thebuffer means 14 is embodied by a circular ring provided on a centralconnector element 15. The circular ring carries rounded axialprojections. In FIGS. 21e 1 and 21 e 2, the buffer means 14 is embodiedby a buckled circular ring which is connected to the front cap 1 withbuffer connectors 15 located on the axis around which the circular ringis buckled. In a side view of the front cap 1 along this axis, thebuffer means 14 (the buckled circular ring) looks like a hyperbola.FIGS. 21f 1 and 21 f 2 contains further views of the buffer means 1shown in FIGS. 20a and 20b combined in a front cap 1 with a grippingmeans 16.

In the following, a preferred embodiment of the second aspect of theinvention is described with reference to FIGS. 22 to 49. This embodimentis to be understood as a mere example without limiting the second aspectof the invention to the features shown in the Figures. Reference signsused to denote the features shown in and/or described in the context ofFIGS. 22 to 49 exclusively apply to the features shown in and/ordescribed in the context of FIGS. 22 to 49. They do not apply tofeatures shown in and/or described in the context of other Figures.

FIGS. 22 to 25 each show a longitudinal section of an injection deviceof a first example embodiment of the preferred embodiment of the secondaspect of the invention. The injection device is an elongated injectionpen designed for single use, for a single injection of a liquid drug.

FIG. 22 shows the injection device in an initial state before use. Thepatient is provided with the device in this state. The device comprisesa sleeve-shaped casing 1, comprising a distal casing portion in which areservoir 2 is accommodated which contains the drug, and a proximalcasing portion which accommodates a plunger rod 4 and an actuating means10. The actuating means 10 protrudes out of the casing 1 in the proximaldirection at the proximal end.

The reservoir 2 is a carpoule in which the drug is contained in asterile condition between a septum which sterilely seals a distal outletof the reservoir 2 and a plunger 3 which sterilely seals the reservoir 2to the rear. In order to administer the drug, the patient connects aneedle unit comprising an injection needle to a distal connectingportion 1 a of the casing 1 immediately before administering. As theneedle unit is connected, a proximal needle portion of the injectionneedle pierces the septum. Once the septum has been pierced, the drug isconnected to the environment via the injection needle and can beadministered by moving the plunger 3 in the forward direction towardsthe distal end of the reservoir 2. The plunger rod 4 forms a plungerrod. It is only in an axial pressing contact with the plunger 3, i.e.,when the device is actuated, the plunger rod 4 presses the plunger 3 ina loose pressing contact in the forward direction, axially towards theoutlet of the reservoir 2.

The plunger rod 4 is drivingly coupled with the actuating means 10 by adirect coupling of the plunger rod 4 and the actuating means 10. Theplunger rod 4 is guided axially such that it can move in the axialdirection, along a device axis L, and prevented from rotation about theaxis L. An axial guide is constituted directly by an axial guidingportion 6 of the plunger rod 4 and an axial guiding structure of thecasing 1 which blocks the plunger rod 4 against rotation. The plungerrod 4 protrudes into the hollow actuating member 10 and is providedthere with a second axial guiding portion 7 which stabilizes the plungerrod 4 by guiding it axially. The guiding engagement with the actuatingmeans 10 allows however for relative rotational movements between theplunger rod 4 and the actuating means 10. The plunger rod 4 can beformed in one piece, e.g., by plastic injection molding. It canalternatively also be formed as an assembled member.

The actuating means 10 can perform a rotational movement, about thedevice axis L, relative to the casing 1 and also relative to the plungerrod 4. It is furthermore accommodated to perform an axial movement inthe forward direction relative to the casing 1. In the initial state, inwhich the actuating means 10 is in an initial rotational position, theactuating means 10 may however be prevented from being moved in theforward direction, expediently by means of an axial block, such that inthe initial state the actuating means 10 can only be rotated. Rotationcan furthermore be allowed in a first direction of rotation andprevented in the other. The axial block, if present, is released oncethe actuating means 10 has been rotated out of its initial rotationalposition by a predetermined rotation angle. The actuating means 10 isformed as a single actuating member composed of a sleeve-shaped mainpart and a cap 14 fixedly connected with the main part. The actuatingmeans 10 can at least in principle also be formed in one piece e.g., byplastic injection molding.

The coupling which couples the plunger rod 4 to the actuating means 10comprises a control member 5, a control track 11 and an entrainmenttrack 12. The control track 11 and the entrainment track 12 are jointtrack sections of a single continuous combined track 11, 12. Both tracks11 and 12 are curved about the device axis L. The combined track 11, 12and the control member 5 together form a cam drive in which the controlmember 5 is acting as a cam follower.

The control member 5 is formed directly at the plunger rod 4. It isprovided on a protrusion which protrudes from a main portion of theplunger rod 4 in the proximal direction. The specific geometry of thecontrol member 5 as such and in relation to the rest of the plunger rod4 is not important as long as it can perform its function as a camfollower. The continuous combined track 11, 12 is formed directly at theactuating means 10 as a curved shoulder protruding from an innercircumferential surface of the actuating means 10. In a modification,the combined track 11, 12 could be provided in the form of a curvedrecess and the control member 5 as a radial protrusion which protrudesinto the recess. In the example, a proximal portion of the plunger rod 4protrudes into the sleeve-shaped actuating means 10 to form the couplinginside the actuating means 10. In a further modification, the plungerrod 4 may be provided with a hollow proximal end portion, and theactuating means 10 may protrude in the forward direction into the hollowend portion to form a coupling similar to that of the example embodimentbut within the modified plunger rod 4. In yet a further modification thecombined track 11, 12 can be formed at the plunger rod 4, and thecontrol member 5, which acts as a cam follower, can be formed at theactuating means 10.

FIGS. 27 and 28 illustrate the injection device of the first example inthe inclined sectional view A-A indicated in FIG. 26. In FIG. 27 theinitial state is illustrated, i.e., the actuating means 10 is in theinitial rotational position as in FIG. 22. FIG. 28 shows the injectiondevice in a state in which the actuating means 10 is in a secondrotational position which it takes relative to the casing 1 and theplunger rod 4 after having been rotated about a certain angle from theinitial rotational position. The second angular position of theactuating means 10 and, hence, the state of the injection device is thesame as in FIG. 23.

The control track 11 and the entrainment track 12 are joined to form thecontinuous combined track 11, 12, as already mentioned. The controltrack 11 is inclined with respect to the forward direction at aninclination angle α greater than 0° and smaller than 90°. It has acourse which is curved or wound about the device axis L like a turn orpartial turn of a screw thread. The inclination a can in particular beselected from the range of 30° and 95°. An inclination of at least 50°and at most 95° is even more advantageous. The inclination a is constantall over the course of the control track 11, but can vary inmodifications. The control track 11 has a greater pitch than track 12.The entrainment track 12 of the example is formed as a ring or partialring having a constant inclination β of 90° with respect to the forwarddirection, i.e., its pitch is zero. The tracks 11 and 12 are in abutmentin a joining region. The inclination of the combined track 11, 12changes over its course from the inclination a of the control track 11to the inclination β of the entrainment track 12 monotonously. Theinclination changes however abruptly from the inclination a of thecontrol track 11 to the constant inclination β of the entrainment track12. In a modification, the combined track 11, 12 can have an elongatedjoining region in which the inclination a is varied smoothly from aninclination smaller than 90° of the control track 11 to an inclinationof 90° of the entrainment track 12. In further modifications, theinclination a of the control track 11 can smoothly be increased towardsthe end of the control track 11, at which the tracks 11 and 12 abut oneanother, with still an abrupt change of inclination directly at theabutment to the inclination β of the entrainment track 12. The combinedtrack 11, 12 is nevertheless continuous, i.e., uninterrupted. Thecontrol member 5 is shaped to compensate for an abrupt transition fromthe inclination of the control track 11, which is smaller than 90°, tothe inclination of the entrainment track 12, and follows the course ofthe combined track 11, 12 while maintaining the engagement with thecombined track 11, 12 continuously.

The injection device provides for dosage selection by the patient. Theactuating means 10 also forms a dosing member and together with thecasing 1 a dosing means. The dosage is set i.e., selected, by rotatingthe actuating means 10 into a certain angular position relative to thecasing 1. In order to fulfill the dosing function, the actuating means10 comprises a first dosing element 13, and the casing 1 is providedwith a dosing structure 9 of a plurality of second dosing elements 9_(i). When the dosage is being set, the first dosing element 13co-operates with the plurality of second dosing elements which arearranged in a distribution about the device axis L and formed in adosing portion of the casing 1 on its inner surface area. The dosingelements 9 _(i) where _(i)=1, 2, 3, n, are axial guides for the firstdosing element 13 which co-operates as an engaging element with saidguides 9 _(i) The dosing elements 9 _(i) exhibit different axiallengths, wherein these lengths each correspond to a dosage which can beset. The dosing elements 9 _(i) are for example formed as axial blindgrooves on the inner circumference of the casing 1. The blind groovesare open at their proximal ends, such that the first dosing element 13can move in the forward direction into one of these dosing elements 9_(i) in accordance with the rotational angular position of the actuatingmeans 10 and be moved in the forward direction in the course of adelivery stroke in the dosing element 9 _(i) in question, up to thedistal end of the respective one of the dosing elements 9 _(i). Thedosing element 13 forms a delivery abutment by moving into axialabutting contact against a delivery abutment of the casing 1, formed inthe example by the distal end of the respective blind groove. The lengthof the delivery stroke does correspond to the length of the seconddosing element 9 _(i) which co-operates with the first dosing element 13in accordance with the dosage set.

The first dosing element 13 can also form, in a dual function, ablocking element of the axial block, already mentioned previously, forblocking the actuating means 10 in the initial state of the injectiondevice, i.e., in the initial rotational position of the actuating means10. The casing 1 can form a blocking counter element of the axial block,e.g., by means of a circumferential shoulder which extends over acertain angle about the device axis L such that the actuating means 10is blocked against a forward axial movement until it has been rotatedinto the second rotational position. In yet a further function thedosing element 13 can serve as a retaining element by which theactuating means 10 is retained in the casing 1 by blocking it against amovement in the proximal direction. The casing insert 8 can for exampleform the retaining counter element for retaining the actuating means 10in the casing 1.

The actuating means 10 can furthermore form a dosing latching means withthe casing 1 or the casing insert 8. A dosing latching structure canextend around the device axis L and can be formed on the actuating means10. When the actuating means 10 is rotationally moved, an elasticallyflexible dosing latching element in the form of a radially flexiblesnapper which is formed on the casing 1, 8 slides over the dosinglatching structure. The dosing latching structure can be formed e.g., inthe manner of an outer toothing of the actuating means 10 and cancorrespond in its circumferential tooth separation to the separation ofthe second dosing elements 9 _(i) such that the dosing latching elementrespectively engages with a recess of the dosing latching structure whenthe first dosing element 13 is exactly axially flush with one of thesecond dosing elements 9 _(i.) In a reversal of the arrangement, thedosing latching structure could also be formed on the inner surface areaof the casing 1, 8 and an elastically flexible dosing latching elementcould be formed on the actuating means 10.

The patient is provided with a device in the initial state illustratedin the FIGS. 22 and 27. The control member 5 engages the control track11 and is near an end of the track 11 which is distant from theentrainment track 12. The plunger rod 4 may already contact the plunger3 in the forward direction, or an axial clearance cl may exist betweenthe plunger 3 and the plunger rod 4. The clearance cl, if present atall, depends on tolerances at which the components of the injectiondevice can be manufactured cost-efficiently. The clearance cl is alsoaffected by the accuracy of the axial position of the plunger 3 in thereservoir 2.

For administration, the patient connects the injection needle to thereservoir 2 by plugging or screwing the needle holder onto theconnecting portion 1 a of the casing 1.

The clearance cl, if present, is eliminated and the reservoir 2 vented,i.e., de-aerated, by gripping the injection device in the initial stateand turning the actuating means 10 in the first rotational direction.The rotational movement of the actuating means 10 causes the controltrack 11 to move relative to the control member 5. The inclination ofthe control track 11 is such that the control track 11 exerts an axialforward force onto the control member 5. The plunger rod 4 isaccordingly moved axially forward, towards and against the plunger 3, ifa clearance cl is present. Once in pressing contact the plunger 3 isalso moved forward. The injection device is expediently held during thisclearance elimination and de-aeration stroke with the needle pointingupwards to expel air which may be present in the reservoir 2.

The injection device forces such an initial priming step to at leasteliminate any axial clearance cl and, preferably, to de-aerate thereservoir 2 at least partially. A dosage cannot be set and delivereduntil after this initial priming step. Prematurely setting anddelivering the dosage is prevented by a blocking engagement between ablocking element of the actuating means 10 and an axial abutment of thecasing 1. The blocking element of the actuating means 10 can, forexample, be constituted by the dosing element 13, as described alreadypreviously. The axial abutment of the casing 1 extends in thecircumferential direction over an angle which corresponds to the angleof rotation the actuating means 10 has covered during its initialrotational movement so far. Once the actuating means 10 has accomplishedthe initial rotational priming movement the blocking engagement isreleased and the actuating means 10 can now be moved in the forwarddirection. The actuating means 10 can also be rotated further to selecta dosage which is smaller than the dosage which corresponds to therotational position the actuating means 10 has directly at the end ofthe initial priming step.

At the end of the initial priming step the control member 5 stillengages the control track 11. The inclination of the control track 11 issuch that the actuating means 10 would carry the plunger rod 4 in theforward direction if the actuating means 10 would now be pressedforward. The amount of liquid drug present in the reservoir 2 at the endof the initial priming step is accordingly the maximum dosage which canbe administered. Turning the actuating means 10 further in the firstdirection will cause the plunger rod 4 to move forward until the controlmember 5 is clear of the control track 11 and engages the entrainmenttrack 12. Patients who do not need the maximum dosage will hold theinjection device with the needle upward to expel the residual air whichmight still be present after the initial priming step.

FIG. 23 shows the injection device in a state after initial priming bywhich any clearance cl, if present, has been eliminated. If there didnot exist a substantial clearance cl in the initial state entrapped airwould also have been removed from the reservoir 2, i.e., the priming ofthe injection device would have been accomplished. The plunger 3 is inan axial position corresponding to a now predetermined initial internalvolume of the reservoir 2, let's say 0.5 ml. This initial volumecorresponds to the maximum dosage which can be selected andadministered.

FIG. 24 shows the injection device after completion of any primingoperation. The control member 5 now engages the entrainment track 12which has an axial level course. Turning the actuating means 10 furtherin the first rotational direction will therefore not cause any furtheraxial movement of the plunger rod 4. In this state the patient canselect any dosage predetermined by the arrangement of the second dosingelements 9 _(i) as described previously. The entrainment track 12 canextend almost over 360° about the device axis L thereby allowing almosta complete turn of the actuating means 10 to select the desired dosage.The dosage is displayed in a dosage display window 15 which is providedas a recess at the proximal end of the casing 1, 8. Dosage numbers whichcorrespond to the selectable dosages are provided on the actuating means10.

Once the dosage has been selected the patient presses the actuatingmeans 10 into the forward direction. While moving forward the actuatingmeans 10 carries the plunger rod 4 via engagement of the control member5 and the entrainment track 12 also in the forward direction. Theplunger 3 is accordingly moved forward towards the outlet of thereservoir 2 whereby the selected dosage of the drug is expelled andadministered.

FIG. 29 is a perspective, exploded view of an injection device of asecond example of the preferred embodiment. The injection devicecomprises a proximal housing portion 20 with a pair of wings 20 a and adistal housing portion 21 which can be fixed, one to the other, to forma casing together with a casing insert 20 b which, in the assembledstate, is positioned at the proximal end of the proximal casing portion20, axially and rotationally fixed to the casing portion 20.

A reservoir 22 which is prefilled with a liquid drug is accommodated inthe distal housing portion 21. The reservoir 22 of the second example ofthe preferred embodiment is a syringe having an injection needle alreadymounted such that it protrudes from the distal end of the reservoir 22in the forward direction. The needle is not visible, it is covered by aneedle cap 24. A needle cover sleeve 25 is accommodated in the distalhousing portion 21 such that it can move axially backward, in theproximal direction, against the restoring force of a cover sleeve spring27. The needle cover sleeve 25 surrounds the syringe 22 and inparticular the injection needle in the assembled state of the injectiondevice. A cap remover 28 with a remover insert 29 is mounted at thedistal end of the distal housing portion 21. A reservoir holder 26 whichis arranged in the distal housing portion 21 serves to accommodate thereservoir 22. In the assembled state, which is shown e.g., in FIGS. 31and 32, the reservoir 22 is axially held in position between thereservoir holder 26 and a distal surface of the proximal casing portion20.

The proximal casing portion 20 serves as a mechanism holder. Itaccommodates a plunger rod 40 which can be moved axially, along thedevice axis L, but is prevented from rotation about the axis L. Theplunger rod 40 is provided with one or more axial guiding elements 44e.g., one or more axial grooves, which interact with an axial guide ofthe casing portion 20 to guide the plunger rod 40 axially and block itagainst rotation. The plunger rod 40 comprises a first dosing element 43which is provided at the plunger rod 40 such that it can be movedradially against a resilient restoring force. The first dosing element43 can in particular be formed, as in the example of the preferredembodiment, as a radial protrusion at an axially extending arm which canbe bent resiliently. A further protrusion of the plunger rod 40 servesas a control member 45 of the second example of the preferredembodiment. An entrainment member 46 is in addition to the controlmember 45 formed at the plunger rod 40. In the example of the preferredembodiment the entrainment member 46 is formed as an axial protrusionprotruding in the proximal direction from a proximal end of the plungerrod 40.

The proximal casing portion 20 furthermore accommodates an actuatingmeans composed of a dosing member 30 and an actuating member 50. Bothmembers 30 and 50 can in particular be sleeve-shaped as in the exampleof the preferred embodiment.

FIG. 30 shows the injection device of the second example of thepreferred embodiment in an axial view in which the sectional planes ofthe longitudinal sections illustrated in the FIGS. 31 and 32 areindicated.

As can be seen in the FIGS. 31 and 32, the dosing member 30 is axiallysecured to the casing portion 20 by the engagement of connectingelements 32 of the dosing member 30 with an internal retaining structure20 c of the proximal casing portion 20. When the device components areassembled the connecting elements 32 snap-fit behind the retainingstructure 20 c to secure the dosing member 30 to the casing portion 20.This securement prevents axial movements of the dosing member 30 whichcan however freely rotate relative to the casing 20, 20 b, 21.

The actuating means 50 can perform a rotational movement relative to thecasing 20, 20 b, 21 and also relative to the plunger rod 40. It canfurthermore perform an axial movement in the forward direction relativeto the casing 20, 20 b, 21. It is connected to the dosing member 30secured against rotation but axially movable by means of the engagementof one or more axial guiding elements 34 of the dosing member 30 and oneor more axial guiding elements 54 of the actuating member 50 (see e.g.,FIG. 29). The one or more guiding elements 34 and 54 are provided as oneor more axially extending grooves and co-operating ribs. In theassembled state, the dosing member 30 protrudes into the sleeve-shapedactuating member 50 such that the guiding elements 34 and 54 engagethereby preventing relative rotational movements between the dosingmember 30 and the actuating member 50 but allowing for relative axialmovements of the actuating member 50.

The plunger rod 40 is drivingly coupled with the actuating means 30, 50by a direct coupling. The coupling comprises the control member 45 andthe additional entrainment member 46 at the side of the plunger rod 40and a control track 31 which is provided at the dosing member 30 and anentrainment track 52 which is provided at the actuating member 50. Bothtracks 31 and 52 are curved about the device axis L and inclined withrespect to the forward direction. The control track 31 is formed at aninner circumferential surface of the dosing member 30 as a curvedshoulder. The entrainment track 52 is a forward facing surface of asleeve-shaped structure which protrudes from a distal bottom of theactuating member 50 in the forward direction towards the entrainmentmember 46.

The control member 45 of the plunger rod 40 engages the control track31. The engagement of the control track 31 and the control member 45 canbe seen e.g., in FIG. 32. The control track 31 and the control member 45constitute a cam drive, similar to the first embodiment, in which thecontrol member 45 is acting as a cam follower. A forward facing surfaceof the control track 31 pushes axially in the forward direction againstthe control member 35 to move the plunger rod 40 in the forwarddirection when the dosing member 30 is turned about the device axis L.

The entrainment member 46 and the entrainment track 52 each have acourse which is adapted to the course of the control track 31 such thatthe entrainment member 46 stays in axial contact with the entrainmenttrack 52 when the actuating member 50 performs a rotational movement andthe plunger rod 40 an axial movement relative to the actuating member50. In the example of the preferred embodiment the control track 31 andthe entrainment track 52 have corresponding inclinations with respect tothe forward direction. The inclination is greater than 0° and smallerthan 90° and can in particular be at least 30° and at most 95° and evenmore advantageous be at least 50° and at most 95°.

The entrainment member 46 can best be seen in FIG. 37. It extends overapproximately 180° about the device axis L and ascends axially over itscourse to form a curved ramp. The entrainment track 52 extends over 360°about the device axis L. It is composed of a curved ramp section, whichcorresponds in shape and extension to the entrainment member 46, and ashell section of a constant axial length. In a modification, thegeometry can be reversed, i.e., the entrainment member 46 be composed ofa curved ramp and a shell section of constant length and the entrainmenttrack 52 be formed as the curved ramp. In another modification, anentrainment track can be formed like track 52 at one of the members 40and 50 and an entrainment member as a simple cam at the other one of themembers 40 and 50.

The injection device of the second example of the preferred embodimentprovides for dosage selection by the patient. The dosing means of thesecond example of the preferred embodiment is formed by the dosingmember 30 and the plunger rod 40. The dosage can be set, i.e., selected,by rotating the actuating member 50 and therewith the dosing member 30into a certain angular position relative to the plunger rod 40 which isprevented from rotation relative to the casing 20, 21, 20 b, as alreadymentioned. In order to fulfill the dosing function, the dosing member 30comprises a plurality of second dosing elements 33 which are arranged ina distribution about the device axis L and formed at the circumferenceof the dosing member 30. The dosing elements 33 are recesses which areformed as passages through the circumference of the dosing member 30.The dosing elements 33 must however not necessarily be formed aspassages, they can instead be formed e.g., as pockets in the innercircumferential surface of the dosing member 30. The second dosingelements 33 can best be seen in the perspective view of FIG. 37. Thesecond dosing elements 33 are located at different axial heights,wherein the axial positions of the dosing elements 33 correspond each toa dosage which can be set. When the plunger rod 40 is moved forwardduring a delivery stroke the first dosing element 43 engages that one ofthe second dosing elements 33 which has been brought axially flush withthe first dosing element 43 during the dosage setting operation. Theengagement of the first dosing element 43 with the selected one of thesecond dosing elements 33 terminates the delivery stroke of the plungerrod 40.

The actuating member 50 is blocked in the initial state against forwardmovement. The axial blocking engagement can be released by turning theactuating means 50 from its initial rotational position into a firstdirection over a certain angle to a second rotational position which ispredetermined by the blocking engagement. The blocking engagement cane.g., be established as illustrated in FIG. 38. In the example of thepreferred embodiment the blocking engagement is established by means ofa blocking element 53 formed at the outer circumference of the actuatingmember 50 and a corresponding blocking shoulder or recess which isformed at an inner circumferential surface of the proximal casingportion 20. The recess could alternatively be formed in an innercircumferential surface of the casing insert 20 b. The blocking member53 can furthermore serve the purpose to retain the actuating member 50within the casing 20, 21, 20 b.

FIGS. 31 and 32 show the injection device in an initial state beforeuse. The patient is provided with the device in this state. Theactuating member 50 is in the initial rotational position in which thecontrol track 31 contacts the control member 45 and the entrainmenttrack 52 contacts the entrainment member 46 each in the forwarddirection. In the initial rotational position the ramp section of theentrainment track 52 is in circumferential overlap with the entrainmentmember 46. The needle cover 25 is in a forward position in which itsurrounds the needle N which is still covered by the needle cap 24. Thecap remover 28 is mounted and the remover insert 29 grips behind orclamps the needle cap 24.

To inject the drug, the patient pulls off the cap remover 28 andtherewith the needle cap 24.

In the next step, the device is primed to eliminate any axial clearancecl, if present at all, within the drive chain which reaches from theactuating member 50 up to the plunger 23 and also to de-aerate thereservoir 22. For priming the patient holds the injection device withthe needle N pointing upward and turns the actuating member 50 andtherewith the dosing member 30 about the device axis L in the firstrotational direction. The rotational movement of the actuating means 30,50 causes the control track 31 to turn relative to the control member45. The inclination of the control track 31 is such that the controltrack 31 exerts an axial forward force onto the control member 45 suchthat the plunger rod 40 is pushed axially forward, towards and againstthe plunger 23, if a clearance cl is present. Once in pressing contactthe plunger 23 is also moved forward.

The injection device of the second example of the preferred embodimentforces such an initial priming step to at least eliminate any axialclearance cl and, preferably, to de-aerate the reservoir 22 at leastpartially. A dosage cannot be set and delivered until after this initialpriming step. Prematurely setting and delivering the dosage is preventedby the blocking engagement between a blocking element, e.g., theblocking element 53 (FIG. 38) of the actuating member 50 and an axialabutment of the casing 20, 20 b, 21. The axial blocking element and theabutment of the casing extends in the circumferential direction over anangle which corresponds to the angle of rotation the actuating member 50has covered during its initial rotational movement so far. Once theactuating member 50 and the dosing member 30 have accomplished theinitial rotational priming movement the blocking engagement is releasedand the actuating member 50 can now be moved in the forward direction.The rotational unit of actuating member 50 and dosing member 30 can alsobe rotated further to select a dosage which is smaller than the dosagewhich corresponds to the rotational position the actuating member 50 anddosing member 30 have arrived at directly at the end of the initialpriming step.

FIG. 33 shows the injection device of the second example of thepreferred embodiment directly after completion of the initial primingstep.

At the end of the initial priming step the control member 45 stillengages the control track 31. Furthermore, the entrainment track 52 isin axial contact with the entrainment member 46. If one would depressthe actuating member 50 the plunger rod 40 would be pushed in theforward direction by the axial force exerted to the plunger rod 40 viathe contact of the entrainment track 52 and the entrainment member 46,and also via the contact of the control track 31 and the control member45. The amount of liquid drug present in the reservoir 22 at the end ofthe initial priming step is the maximum dosage which can beadministered.

FIG. 33 shows the injection device in a state in which any clearance cl,if present previously, has been eliminated. If there did not exist asubstantial clearance cl in the initial state, entrapped air will alsohave been removed from the reservoir 22, i.e., de-aeration of theinjection device would have been accomplished, at least partially. Theplunger 24 is in an axial position corresponding to a now predeterminedinitial internal volume of the reservoir 22, let's say 0.5 ml. Thisvolume corresponds to the maximum dosage. The dosage is displayed, as inthe first example of the preferred embodiment, in a dosage displaywindow of the casing 20, 20 b, 21 (FIG. 29).

Turning the actuating member 50 and therewith the dosing member 30further into the first rotational direction will also cause the plungerrod 40 to move forward until the control member 45 comes clear of thecontrol track 31. Patients who do not need the maximum dosage will holdthe injection device with the needle N upward to expel residual airwhich might still be present after the initial priming step.

FIG. 34 shows the injection device after completion of any primingoperation. The control member 45 has reached the end of the controltrack 31 or, to be more precise, the end of the control track 31 hasreached the control member 45. The engagement of the control member 45and the control track 31 has been released thereby. A further rotationalmovement of the dosing member 30 will not cause any further axialmovement of the plunger rod 40. In this state the patient can select anydosage predetermined by the arrangement of the second dosing elements33, as described previously. During such further rotational movement theentrainment member 46 is still in axial contact with the entrainmenttrack 52.

FIG. 35 shows the injection device in a state in which the actuatingmeans 30, 50 has been turned about an angle greater than the maximumrotational angle provided for priming such that a small dosage has beenset, as can be seen from the small axial distance between the firstdosing element 43 and the second dosing element 33 which has beenbrought in axial alignment with the first dosing element 43 by therotational movement of the actuating means 30, 50.

To inject the selected dosage the injection device is positioned at theinjection site. The patient holds the injection device and presses thesame axially against the skin. Under the axial pressing force exertedthe needle cover sleeve 25 moves backwards against the force of thecover sleeve spring 27 and the injection needle N penetrates the skinuntil a depth is reached which is predetermined by the axial positioninto which the needle cover sleeve 25 can move relative to the distalcasing portion 21.

Once the injection needle N is placed e.g., subcutaneously the selecteddosage can be administered by depressing the actuating member 50. Theaxial pressing force is transmitted via the engagement of theentrainment track 52 and the entrainment member 46 onto the plunger rod40 which is accordingly carried along by the actuating member 50 in theforward direction. The plunger rod 40 pushes the plunger 23 in theforward direction such that the selected dosage is delivered at theinjection site.

FIG. 36 shows the injection device after completion of the deliverystroke. As can be seen in comparison with FIG. 35, a larger dosage hasbeen selected. During the delivery stroke the dosing element 43 has beenmoved into the sleeve-shaped dosing member 30 and forced to resilientlyyield such that it snaps back outwardly in the radial direction and intothe recess provided by the selected second dosing element 33 of thedosing member 30. The provision of the second dosing elements 33 asrecesses in the circumference of the dosing member 30, in the example ofthe preferred embodiment as passages, has as an advantage that theengagement does not only terminate the delivery stroke but prevents theplunger rod 40 from being retracted. The plunger rod 40 is blockedagainst a backward movement by the engagement of the first dosingelement 43 and the selected one of the second dosing elements 33.

Once dosage delivery has been completed, the injection device isretracted from the injection site. The cover sleeve spring 27 forces theneedle cover sleeve 25 forward to cover again the injection needle N.The forward movement of the needle cover sleeve 25 causes a needle coverblock to be activated such that the needle cover sleeve 25 will becomeblocked in its forward position.

FIGS. 39 to 42 illustrate a dosing latching means of the second exampleof the preferred embodiment. The dosing latching means is formed by adosing latching structure of the proximal casing portion 20 and aresilient dosing latching element 35 of the dosing member 30. The dosinglatching structure comprises a plurality of latching counter elements 20d each formed as a recess at an inner circumference of the casingportion 20 and spaced apart from one another in the circumferentialdirection. FIG. 40 shows the casing portion 20 in the view E indicatedin FIG. 39. The cross-sections E-E of the FIGS. 41 and 42 show thedosing latching means in two different states. In FIG. 41 the dosingmember 30 is in the second rotational position which corresponds withthe position it takes when only the initial priming step has beenperformed. It engages the latching counter element 20 d of the dosinglatching structure which is located in the 2 o'clock position in FIG.41. The next latching counter element 20 d in counter-clockwisedirection is the recess for latching the dosing member 30 in the initialrotational position. By turning the dosing member 30 in the clockwisedirection, during initial priming, the dosing member 30 has been movedinto the second rotational position it takes in FIG. 41. The secondrotational position may correspond e.g., to a dosage of 0.5 ml, asmentioned previously. Turning the dosing member 30 further in theclockwise direction the dosing latching element 35 engages in either oneof the next three latching counter elements 20 d which correspond tolet's say, 0.4, 0.3 and 0.2 ml, which are the dosages which can beselected. In FIG. 42, in which the dosing latching element 35 is engagedin the 6 o'clock position a dosage of 0.3 ml, would accordingly havebeen selected, if we stay in the dosage example.

The FIGS. 43 and 44 illustrate an injection device of a third example ofthe preferred embodiment which comes close to the second example of thepreferred embodiment. It differs from the second example of thepreferred embodiment only with respect to the dosing means which isformed by a dosing member 30 and a plunger rod 40 which are modifiedwith respect to the second example of the preferred embodiment only inthat the dosing structure of the dosing member 30 is no longer formed bypassages or pockets in the circumference of the dosing member 30. Thedosing elements 33 of the modified dosing member 30 are provided bymeans of a staircase-like recess in the circumference of the dosingmember 30, each dosing element 33 being formed as a step of this recess.The first dosing element 43 is no longer a resilient snapper, it isformed as a rigid outward protrusion of the modified plunger rod 40. Theinteraction of the first dosing element 43 and the dosing structurecomposed of the second dosing element 33 can easily be grasped from theperspective view of FIG. 44.

The modified dosing means 33, 43 does not provide for a retractionblock. Retraction of the plunger rod 40 when having performed thedelivery stroke is prevented otherwise, if desired, e.g., by a blockingengagement of the actuating member 50 with e.g., the proximal casingportion 20 or the casing insert 20 b.

FIGS. 45 and 46 show an injection device of a fourth example of thepreferred embodiment, in an initial state before use, in two differentlongitudinal sections. The injection device comprises a proximal housingportion 20 and a distal housing portion 21 which are fixedly connectedone to the other. The distal housing portion 21 accommodates a reservoir22 with a plunger 23 and a forwardly protruding injection needle N,furthermore a reservoir holder 26, a needle cover sleeve 25 and a coversleeve spring 27. The needle N is covered with a needle cap 23 which canbe removed by means of a cap remover 28 which comprises a remover insert29. The components mentioned so far and their interactions can beregarded to be identical to those of the second and third examples ofthe preferred embodiments.

The proximal casing portion 20 serves as a mechanism holder. Itaccommodates a plunger rod 4 such that the plunger rod 4 can be movedaxially, along the device axis L, but is prevented from rotation byblocking the plunger rod 4 in a guiding portion 6 of the same. Thecasing portion 20 is furthermore provided with a dosing structure 9which comprises a plurality of dosing elements 9 _(i) which aredistributed over an inner circumference of the casing portion 20. Withrespect to the axial guidance of the plunger rod 4 and further detailsof the dosing structure 9, reference is made to the first example of thepreferred embodiment.

The proximal casing portion 20 furthermore guides an actuating means 10axially. The actuating means 10 can furthermore perform rotationalmovements relative to the casing portion 20 and also relative to theplunger rod 4. The actuating means 10 is a single actuating membercomprising a sleeve-shaped main part and a cap 14 which is fixedlysecured to the main part.

The plunger rod 4 is drivingly coupled to the actuating means 10 bydirect engagement of the two members 4 and 10. The coupling is formed bythe engagement of an entrainment member 5 and an entrainment track 12.The entrainment member 5 is formed at the plunger rod 4, and theentrainment track 12 is formed at the actuating means 10. Theentrainment track 12 is ring-shaped and can in particular be extendedover the full 360° about the device axis L. It has over its course aconstant inclination of 90° with respect to the forward direction. Theentrainment track 12 is in axial forward contact with the entrainmentmember 5, such that the actuating member 10, when moved in the forwarddirection, carries the plunger rod 4 along to perform a delivery stroke.In a modification, the arrangement could be reversed, i.e., anentrainment track like track 12 could be formed at the plunger rod 4 andan entrainment member at the actuating means 10.

The actuating means 10 can be identical to the actuating means 10 of thefirst example of the preferred embodiment except for the control trackof the first example of the preferred embodiment which is not present inthe fourth example of the preferred embodiment. There is no cam drivewhich would transmit a rotational movement of the actuating means 10into an axial translational movement of the plunger rod 4 in the forwarddirection. The actuating means 10 is rotationally decoupled from theplunger rod 4. The plunger rod 4 and the actuating means 10 constitutehowever a unit with respect to axial translational movements, namely viathe coupling provided by the engagement of the entrainment member 5 andthe entrainment track 12. The entrainment member 5 engages theentrainment track 12 with respect to both axial directions in that it isprovided with a recess into which the entrainment track 12 protrudes, asin the first example of the preferred embodiment. In a modification, theentrainment member 5 can abut the entrainment track 12 with a free end,as a simple cam. The same holds for the first example of the preferredembodiment.

The actuating means 10 is provided with a first dosing element 13, as inthe first example of the preferred embodiment. The first dosing element13 interacts for dosage selection with the second dosing elements asalready described for the first example of the preferred embodiment.

The fourth example embodiment differs from the first example of thepreferred embodiment furthermore in that the actuating means 10 isblocked against rotation in the initial state of the injection device.The rotational block is provided by the engagement of the first dosingelement 13 and the device casing, in the fourth example of the preferredembodiment with a blocking counter element formed at the casing insert16.

FIG. 47 shows the arrangement of plunger rod 4, actuating means 10 andcasing insert 16 in a perspective view and in a state which correspondsto the initial state of the assembled injection device. The blockingcounter element 17 of the casing insert 16 is formed as a recess whichis open towards a distal rim of the casing insert 16 such that thedosing element 13 can be moved out of the blocking engagement with theblocking counter element 17 by a relatively short forward priming strokeof the actuating means 10.

The actuating means 10 can be blocked releasably from moving in theforward direction. Such a releasable axial block can be establishede.g., by friction or, more expediently, by a form fit which can beovercome against a resilient blocking force. The releasable axial blockcan in particular be formed by means of the casing 16, 20, 21 and thedosing element 13. The casing can, for example, be provided with aninward protrusion just in front of the dosing element 13. The dosingelement 13 can be moved axially over such a protrusion if the casingportion 20, or alternatively the casing insert 16, would resilientlyyield such that the dosing element 13 can pass the protrusion.

In FIG. 48 the dosing means of the fourth example of the preferredembodiment is schematically illustrated. The illustration can beregarded as a development or projection of the inner circumference ofthe casing insert 16 and the proximal casing portion 20 in the axialregion where the blocking counter element 17 and the dosing structure 9are formed.

FIG. 49 illustrates schematically a development of a casing 16, 20 whichis modified with respect to the blocking counter element 17 whichdiffers from the element 17 of FIG. 48 in that the counter blockingelement 17 of the casing, here of the casing insert 16, is no longerformed as only an axially straight recess, but is L-shaped with an axialand a circumferential section thereby preventing that the actuatingmeans 10 can be moved forward in the initial state of the injectiondevice. Rather, the actuating means 10 must first be rotated slightlyand can only thereafter be pushed forward up to an axial abutment 18which is formed, as in FIG. 48, at the proximal casing portion 20. Whenthe blocking and dosing element 13 has left the blocking counter element17 and reached the abutment 18, the actuating means 10 can be rotatedrelative to the casing portion 20 to select the dosage. The actuatingmeans 10 can furthermore be blocked releasably in its initial rotationalposition, i.e., in the rotational position it takes in FIG. 49. Thereleasable rotational block can for example be formed by an inwardprotrusion formed at the casing portion 20 or the casing insert 16 andan radially outward protrusion of the actuating means e.g., by thedosing element 13. A protrusion of the casing 16, 20 would be formedsuch that it can resiliently yield and the counter protrusion e.g., thedosing element 13 pass the protrusion of the casing in thecircumferential direction in order that the actuating means 10 can berotated out of its initial rotational position. Provision of such anadditional releasable rotational block would more securely prevent thatthe user might impair the dosing element 13 in the attempt to rotate theactuating means 10 beyond the non-releasable rotational blockestablished by the interaction of the dosing element 13 and the blockingcounter element 17.

For injecting the drug the user takes the injection device of the fourthexample of the preferred embodiment and removes the needle cap 24, asexplained previously in connection with the second example of thepreferred embodiment. In the next step, the actuating means 10 is pushedforward (FIG. 48) or turned and then forward (FIG. 49), against theabutment 18, thereby eliminating any axial clearance cl (FIG. 45), ifpresent, and de-aerating the reservoir 22. Once this priming operationhas been completed, with the needle N pointing upwards, the dosage canbe selected. The dosage selection operation is the same as describedalready under the first example of the preferred embodiment. Once thedosage has been selected the patient places the device at the injectionsite with the needle N pointing to the skin, exerts axial pressure suchthat the casing and the needle advance while the cover sleeve 25 ismoved backwards. When the tip of the needle N has been placed in orunder the skin the patient exerts axial pressure onto the actuatingmeans 10, thereby pushing the same in the forward direction togetherwith the plunger rod 4 to perform the delivery stroke and administer theselected dosage.

The short priming stroke and also the delivery stroke are effected bymeans of the drive coupling formed by the engagement of the entrainmentmember 5 and the entrainment track 12.

While the present disclosure has been described with reference tovarious embodiments, it will be understood that these embodiments areillustrative and that the scope of the disclosure is not limited tothem, and variations, modifications, additions, and improvements arepossible. More generally, embodiments in accordance with the presentdisclosure have been described in the context or particular embodiments.Functionality may be separated or combined in blocks differently invarious embodiments of the disclosure or described with differentterminology. These and other variations, modifications, additions, andimprovements may fall within the scope of the disclosure as defined inthe claims that follow.

What is claimed is:
 1. An injection device, comprising: a casing whichaccommodates or forms a reservoir for a liquid drug; a plunger rod whichcan move relative to the casing in an axially forward direction todeliver the drug; a needle shield which is movable in an axialdirection; a needle shield biasing means configured to bias the needleshield in an axially forward direction; and a needle shield lockingmeans configured to lock the needle shield such that the needle shieldcannot move axially relative to the casing after the injection deviceperforms an injection.
 2. The injection device according to claim 1,wherein the needle shield locking means is operable to prevent theneedle shield from moving axially following a movement of the needleshield to a backward position and the needle shield biasing means beingat least partially relaxed.
 3. The injection device of claim 1, whereinthe needle shield locking means comprises a first axial locking memberdisposed on the needle shield and a second axial locking member disposedon the casing.
 4. The injection device of claim 3, wherein the casingcomprises a syringe holder and the second axial locking member isdisposed on the syringe holder.
 5. The injection device of claim 3,wherein at least one of the first axial locking member and the secondaxial locking member comprises an elastic hook and the other of thefirst axial locking member and the second axial locking member comprisesan elastic counter-hook.
 6. The injection device of claim 5, wherein thehook is configured to engage with the counter-hook during a backwardmovement of the needle shield.
 7. The injection device of claim 6,wherein once the injection device is removed from an injection locationafter performing the injection, the needle shield biasing means movesthe needle shield hack towards a forward position such that the hook andthe counter-hook abut each other.
 8. The injection device of claim 7,wherein the counter-hook abuts a base of the hook such that a proximalmovement of the needle shield is prohibited.
 9. The injection device ofclaim 5, wherein the hook is disposed on a latch of the needle shield orthe casing and the counter hook is disposed on a latch of the other ofthe needle shield or the casing.
 10. The injection device of claim 9,wherein in an initial state of the needle shield blocking means prior touse of the injection device, the latch on the needle shield isconfigured to overlap and lie on the latch of the syringe holder suchthat the hook and the counter-hook are not engaged.
 11. The injectiondevice of claim 10, wherein when the injection device is pressed onto aninjection location, the needle shield is moved in a proximal directionrelative to the casing and relative to the syringe holder such that thelatch of the needle shield is moved away from the latch of the casingand the latches lie opposite each other in an axial direction and nolonger overlap.
 12. The injection device of claim 11, wherein when theinjection has been completed and the injection device is lifted off fromthe injection location, the needle shield is pushed in the distaldirection relative to the casing by the needle shield biasing means suchthat the latch of the needle shield is pushed under the latch of thesyringe holder and causes the hook and the counter-hook to engage witheach other.
 13. The injection device of claim 9, wherein least one ofthe latches has a tapered surface.
 14. The injection device of claim 13,wherein the counter-hook is configured to move along the tapered surfaceuntil the counter-hook engages with the hook to thereby lock the needleshield.
 15. The injection device according to claim 1, furthercomprising a dosing means which can move in the forward directionrelative to the casing to prime the reservoir and which can rotaterelative to the casing for selecting a dose to be injected, whereinrotation of the dosing means relative to the casing is prevented until apriming operation for priming the reservoir is completed.
 16. Theinjection device according to claim 15, wherein the dosing meanscomprises a dosing control means which is configured to enable rotationof the dosing means at the end of a priming stroke of the primingoperation for selecting the dose and to prevent a rotation of the dosingmeans back into a position which the dosing means had at the end of thepriming stroke relative to the casing, and wherein the dosing controlmeans comprises an engagement means configured to engage a rotationprevention means disposed on the casing and to, after selecting thedose, abut a rotation limitation means disposed on the casing.
 17. Theinjection device according to claim 16, wherein the dosing control meanscomprises a deflecting means configured to deflect the rotationlimitation means at the end of the priming stroke.
 18. The injectiondevice according to claim 15, wherein the dosing means comprises a dosedefining means configured to define the dose to be injected.
 19. Theinjection device according to claim 15, comprising a dose locking meansconfigured to lock the dosing means after discharging the liquid drugfrom the reservoir.
 20. The injection device according to claim 1,wherein the casing comprises a first casing part and a second casingpart which can be coupled to the first casing part such that the firstcasing part and the second casing part cannot move relative to eachother in an axial direction and cannot rotate relative to each other.21. The injection device according to claim 1, further comprising aplunger rod guiding means for guiding the plunger rod and an outercasing part, wherein the plunger rod guiding means comprises a holdingmeans for holding the plunger rod guiding means in the outer casingpart.
 22. The injection device according to claim 21, wherein theplunger rod guiding means further comprises a tensioning means fortensioning the plunger rod guiding means relative to the outer casingpart.
 23. The injection device according to claim 21, wherein theplunger rod guiding means further comprises an axial blocking meanswhich is configured to block movement of the plunger rod relative to thecasing in an axially backward direction, wherein the axial blockingmeans comprise elastic abutment members with abutment surfaces on theirdistal side which run in a substantially radial direction.
 24. Theinjection device according to claim 21, wherein the plunger rod guidingmeans further comprises a rotational blocking means configured to blocka rotation of the plunger rod relative to the casing, wherein therotational blocking means comprises a guide rail for engaging with theplunger rod.
 25. The injection device according to claim 15, wherein thedosing means further comprises a ratchet means which is configured to beactivated by rotating the dosing means relative to the casing, theratchet means comprising recesses and protrusions configured toco-operate with recesses and protrusions associated with the plungerrod.
 26. The injection device according to claim 1, further comprising aneedle protection means provided with at least one of the following: a)a removing means for removing a discharge means cover for covering adischarge means of the injection device; or b) a buffer means forbuffering a mechanical action on the needle protection means.
 27. Theinjection device according to claim 1, further comprising a needleshield which is movable in an axial direction and a needle shieldbiasing means configured to bias the needle shield in an axially forwarddirection.
 28. The injection device according to claim 27, furthercomprising a needle shield locking means configured to lock the needleshield such that it cannot move axially relative to the casing afterperforming an injection.
 29. A method of assembling an injection device,comprising: providing an injection device comprising a first casing partand a second casing part which can be coupled to the first casing part;providing a reservoir for receiving a liquid drug; inserting thereservoir into one of the first casing part and the second casing part;and after inserting the reservoir, coupling the first casing part andthe second casing part to each other such that the first casing part andthe second casing part cannot move relative to each other in an axialdirection of the injection device and cannot rotate relative to eachanother such that the reservoir cannot move relative to the one of thefirst casing part and the second casing part into which the reservoirwas inserted, wherein one of the first or the second casing partcomprises: a needle shield which is movable in an axial direction; aneedle shield biasing means configured to bias the needle shield in anaxially forward direction; and a needle shield locking means configuredto lock the needle shield such that the needle shield cannot moveaxially relative to the casing after the injection device performs aninjection.